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Item 67119

        

SAFET

y

O

PERA

TION

M

AINTENAN

c

E

SETUP

Extension cords

1.

Grounded

 tools require a three wire

Grounded

Grounded

extension cord.  

Double Insulated

 tools can use either 

Double Insulated

Double Insulated

a two or three wire extension cord.

2. As the distance from the supply outlet increases, 

you must use a heavier gauge extension cord.  

Using extension cords with inadequately sized wire 

causes a serious drop in voltage, resulting in loss of 

power and possible tool damage.  

(See Table A.)

3. The smaller the gauge number of the wire, the 

greater the capacity of the cord.  For example, 

a 14 gauge cord can carry a higher current 

than a 16 gauge cord.  

(See Table A.)

4. When using more than one extension cord 

to make up the total length, make sure 

each cord contains at least the minimum 

wire size required.  

(See Table A.)

5. If you are using one extension cord for more 

than one tool, add the nameplate amperes 

and use the sum to determine the required 

minimum cord size.  

(See Table A.)

6. If you are using an extension cord outdoors, make 

sure it is marked with the suffix “W-A” (“W” in 

Canada) to indicate it is acceptable for outdoor use.

7. Make sure the extension cord is properly wired 

and in good electrical condition.  Always replace 

a damaged extension cord or have it repaired 

by a qualified electrician before using it.

8. Protect the extension cords from sharp objects, 

excessive heat, and damp or wet areas.

TABLE 

TT

A:  REcOMMENDED MINIMUM WIRE 

GAUGE FOR EXTENSION cORDS* (120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION cORD 

LENGTH

25´ 50´ 75´ 100´ 150´

0 – 2.0

18

18

18

18

16

2.1 – 3.4

18

18

18

16

14

3.5 – 5.0

18

18

16

14

12

5.1 – 7.0

18

16

14

12

12

7.1 – 12.0

18

14

12

10

-

12.1 – 16.0

14

12

10

-

-

16.1 – 20.0

12

10

-

-

-

* Based on limiting the line voltage drop to five volts at 

150% of the rated amperes.

Symbology

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

V

Volts

~

Alternating Current

A

Amperes

n0 xxxx/min.

No Load Revolutions per Minute (RPM)

WARNING marking concerning Risk 

of Eye Injury.  Wear ANSI-approved 

safety goggles with side shields.

Read the manual before 

set-up and/or use.

WARNING marking 

concerning Risk of Fire.  

Do not cover ventilation ducts.

Keep flammable objects away.

WARNING marking concerning 

Risk of Electric Shock.  

Properly connect power cord 

to appropriate outlet.

Summary of Contents for 67119

Page 1: ......

Page 2: ...on which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETy INFORMATION General Power Tool Safety Warnings Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power...

Page 3: ... position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury 5 Do not overreach Keep proper fo...

Page 4: ...workpiece for any reason Keep the base of the router in firm contact with the workpiece while cutting 9 Keep Handles dry clean and free of oil or grease This will permit better control of the tool 10 Do not use damaged bits 11 Do not lay the Router down until it has stopped rotating completely 12 Hold the Router firmly when starting as startup rotation creates significant torque 13 Hold the Router...

Page 5: ...e you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 29 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and c...

Page 6: ... to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Ou...

Page 7: ... an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas T...

Page 8: ...s therein before set up or use of this product Note For additional information regarding the parts listed in the For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions Depth of Cut Scale Collet Nut 50 Collet Nut 50 Speed Adjuster 4 Pointer 28 Chip Shield 70 Chip Shield 70 Depth Stop Bar 30 Thumb Screw Thumb Screw 81 Adjusti...

Page 9: ... Spanner Wrench 51 to loosen the Collet Nut 50 5 Insert the bit all the way into the Collet cAUTION Bits are sharp Handle with care 6 Securely tighten Collet Nut 7 Release the Spindle Lock Button 8 Pull up the Lock Lever to free the shaft 9 Replace the Chip Shield cutting Depth Adjustment Depth of Cut Depth Adjusting Bolt 29 Depth Stop Turret 67 Screw 85 Depth Stop Bar 30 Figure 3 The depth of cut...

Page 10: ... in fine increments by turning the Adjusting Knob 26 to set the exact desired depth of cut Use the Pointer 28 along with the increment guide to help make the adjustment 10 Loosen the Plunge Lock Lever and allow the router to return to its original position Edge Guide Thumb Screws 81 Edge Guide Fence Bars Figure 5 To attach the Edge Guide when making straight cuts a Loosen the Thumb Screws 81 b Sli...

Page 11: ...ise when cutting inside edges Note Make practice cuts at different speeds in Make practice cuts at different speeds in scrap material until you are able to produce a smooth cut with no burnishing or burn marks Burn marks are caused by moving too slowly through the wood Feeding the Router too quickly or trying to remove too much material in a single pass creates a rough cut and can overload the mot...

Page 12: ... Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use cleaning Maintenance and Lubrication 1 BEFORE EAcH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts damaged cord electrical wiring cracked or broken parts and any other condition that may affect its safe operation 2 AFTER US...

Page 13: ...eded use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance decreases over time 1 Carbon brushes worn or damaged 2 Blade dull or damaged 1 Have qualified technician replace brushes 2 Keep blades sharp Replace as needed Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service t...

Page 14: ...ping Plate 1 24 Ball Bearing 608 R5 Ball Bearing 608 R5 1 25 Screw 1 26 Adjusting Knob Adjusting Knob 1 27 O Ring O Ring 1 28 Depth Indicator Depth Indicator 1 29 Depth Adjusting Bolt Depth Adjusting Bolt 1 30 Depth Stop Bar Depth Stop Bar 1 31 Screw 1 32 Plunge Lock Lever Plunge Lock Lever 1 33 Slotted Set Screw 1 34 Wave Washer 1 35 Nut 1 36 Left Handle Cover 1 37 Hexagon Socket Screw Hexagon So...

Page 15: ...mber Here Note If product has no serial number record month and year of purchase instead If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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