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Item 67119

        

SAFET

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O

PERA

TION

M

AINTENAN

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E

SETUP

Electrical safety

1.

Power tool plugs must match the outlet.  

Never modify the plug in any way.  

Do not use any adapter plugs with grounded 

power tools.  Unmodified plugs and matching 

outlets will reduce risk of electric shock.

2.

Avoid body contact with grounded surfaces 

such as pipes, radiators, ranges and 

refrigerators.  There is an increased risk of 

electric shock if your body is grounded.

3.

Do not expose power tools to rain or wet 

conditions.  Water entering a power tool 

will increase the risk of electric shock.

4.

Do not abuse the cord.  Never use the cord 

for carrying, pulling or unplugging the 

power tool.  Keep cord away from heat, oil, 

sharp edges or moving parts.  Damaged or 

entangled cords increase the risk of electric shock.

5.

When operating a power tool outdoors, 

use an extension cord suitable for 

outdoor use.  Use of a cord suitable for outdoor 

use reduces the risk of electric shock.

6.

If operating a power tool in a damp location 

is unavoidable, use a Ground Fault circuit 

Interrupter (GFcI) protected supply.

Use of a GFCI reduces the risk of electric shock.

Personal safety

1.

Stay alert, watch what you are doing 

and use common sense when operating 

a power tool.  Do not use a power 

tool while you are tired or under the 

influence of drugs, alcohol or medication.  

A moment of inattention while operating power 

tools may result in serious personal injury.

2.

Use personal protective equipment.  

Always wear eye protection.

  Safety 

equipment 

such as dust mask, non-skid safety shoes, 

hard hat, or hearing protection used for appropriate 

conditions will reduce personal injuries.

3.

Prevent unintentional starting. 

Ensure the Trigger is in the off-position before 

connecting to power source, picking up or 

carrying the tool.  

Carrying power tools with your finger on 

the Trigger or energizing power tools that 

have the Trigger on invites accidents.

4.

Remove any adjusting key or wrench 

before turning the power tool on.

  

A wrench or a key left attached to a rotating part 

of the power tool may result in personal injury.

5.

Do not overreach.  Keep proper footing and 

balance at all times.  This enables better control 

of the power tool in unexpected situations.

6.

Dress properly.  Do not wear loose clothing or 

jewelry.  Keep your hair, clothing and gloves 

away from moving parts.  Loose clothes, jewelry 

or long hair can be caught in moving parts.

7.

If devices are provided for the connection of 

dust extraction and collection facilities, ensure 

these are connected and properly used.

  

Use of 

these devices can reduce dust-related hazards.

8.

Only use safety equipment that has been 

approved by an appropriate standards agency.  

Unapproved safety equipment may not provide 

adequate protection.  Eye protection must be 

ANSI-approved and breathing protection 

must be NIOSH-approved for the 

specific hazards in the work area.

Power tool use and care

1.

Do not force the power tool.  Use the 

correct power tool for your application.  

The correct power tool will do the job better and 

safer at the rate for which it was designed.

2.

Do not use the power tool if the Trigger 

does not turn it on and off.

  

Any power tool that cannot be controlled with the 

Trigger is dangerous and must be repaired.

3.

Disconnect the plug from the power source 

before making any adjustments, changing 

accessories, or storing power tools.

  

Such preventive safety measures reduce the 

risk of starting the power tool accidentally.

4.

Store idle power tools out of the reach of 

children and do not allow persons unfamiliar 

with the power tool or these instructions 

to operate the power tool.  Power tools are 

dangerous in the hands of untrained users.

Summary of Contents for 67119

Page 1: ......

Page 2: ...on which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETy INFORMATION General Power Tool Safety Warnings Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power...

Page 3: ... position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury 5 Do not overreach Keep proper fo...

Page 4: ...workpiece for any reason Keep the base of the router in firm contact with the workpiece while cutting 9 Keep Handles dry clean and free of oil or grease This will permit better control of the tool 10 Do not use damaged bits 11 Do not lay the Router down until it has stopped rotating completely 12 Hold the Router firmly when starting as startup rotation creates significant torque 13 Hold the Router...

Page 5: ...e you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 29 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and c...

Page 6: ... to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Ou...

Page 7: ... an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas T...

Page 8: ...s therein before set up or use of this product Note For additional information regarding the parts listed in the For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions Depth of Cut Scale Collet Nut 50 Collet Nut 50 Speed Adjuster 4 Pointer 28 Chip Shield 70 Chip Shield 70 Depth Stop Bar 30 Thumb Screw Thumb Screw 81 Adjusti...

Page 9: ... Spanner Wrench 51 to loosen the Collet Nut 50 5 Insert the bit all the way into the Collet cAUTION Bits are sharp Handle with care 6 Securely tighten Collet Nut 7 Release the Spindle Lock Button 8 Pull up the Lock Lever to free the shaft 9 Replace the Chip Shield cutting Depth Adjustment Depth of Cut Depth Adjusting Bolt 29 Depth Stop Turret 67 Screw 85 Depth Stop Bar 30 Figure 3 The depth of cut...

Page 10: ... in fine increments by turning the Adjusting Knob 26 to set the exact desired depth of cut Use the Pointer 28 along with the increment guide to help make the adjustment 10 Loosen the Plunge Lock Lever and allow the router to return to its original position Edge Guide Thumb Screws 81 Edge Guide Fence Bars Figure 5 To attach the Edge Guide when making straight cuts a Loosen the Thumb Screws 81 b Sli...

Page 11: ...ise when cutting inside edges Note Make practice cuts at different speeds in Make practice cuts at different speeds in scrap material until you are able to produce a smooth cut with no burnishing or burn marks Burn marks are caused by moving too slowly through the wood Feeding the Router too quickly or trying to remove too much material in a single pass creates a rough cut and can overload the mot...

Page 12: ... Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use cleaning Maintenance and Lubrication 1 BEFORE EAcH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts damaged cord electrical wiring cracked or broken parts and any other condition that may affect its safe operation 2 AFTER US...

Page 13: ...eded use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance decreases over time 1 Carbon brushes worn or damaged 2 Blade dull or damaged 1 Have qualified technician replace brushes 2 Keep blades sharp Replace as needed Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service t...

Page 14: ...ping Plate 1 24 Ball Bearing 608 R5 Ball Bearing 608 R5 1 25 Screw 1 26 Adjusting Knob Adjusting Knob 1 27 O Ring O Ring 1 28 Depth Indicator Depth Indicator 1 29 Depth Adjusting Bolt Depth Adjusting Bolt 1 30 Depth Stop Bar Depth Stop Bar 1 31 Screw 1 32 Plunge Lock Lever Plunge Lock Lever 1 33 Slotted Set Screw 1 34 Wave Washer 1 35 Nut 1 36 Left Handle Cover 1 37 Hexagon Socket Screw Hexagon So...

Page 15: ...mber Here Note If product has no serial number record month and year of purchase instead If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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