Chicago Electric 65818 Owner'S Manual & Safety Instructions Download Page 5

Page 5

For technical questions, please call 1-888-866-5797.

Item 65818 
        

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8. 

BACKFIRE:   

When the flame goes out with a loud “pop,” it is 
called a 

backfire.

  Backfire can be caused by:

a.  Operating the Torch at lower pressures 

than required for the Tip used.

b.  Touching the Tip against the workpiece.
c.  Overheating the Tip.
d.  An obstruction in the Tip.
If backfire occurs, close the Torch Handle Valves 
(oxygen first, then acetylene) and after 
remedying the cause, relight the torch.

9. 

FLASHBACK:   
Flashback 

is a condition that results when the flame 

flashes back into the Torch and burns inside with a 
shrill hissing or squealing noise.   

If flashback occurs, 
close the Torch Handle Valves 
(oxygen first, then acetylene) IMMEdIATELy!

  

Flashback generally indicates a problem that should 
be repaired before proceeding with the job at hand.  
A clogged Tip, improper functioning of the Valves, 

or incorrect acetylene/oxygen pressure could lead 
to flashback. Find and correct the cause before 
relighting the Torch.  
If the cause is not found, have the kit serviced by a 
qualified technician before returning to your project.

10. 

Beware of leaking gas.   
If you notice the odor of acetylene during use,  
close the Torch Handle Valves 
(oxygen first, then acetylene) IMMEdIATELy! 

Extinguish all open flames and carefully check all 
hoses and connections for leaks using soapy water.   

NEVER check for leaks using a flame.

   

If the odor continues do not use the Torch.   
Call acetylene supplier for assistance.

11. 

Read and understand all instructions and safety 
precautions as outlined in the manufacturer’s 
manual for the material you will weld or cut.

12. 

After use, bleed lines and store all 
components out of reach of children and 
other untrained persons.

  Torches are 

dangerous in the hands of untrained users.

Service

1. 

Torch service must be performed only by 
qualified repair personnel.

   

Service or maintenance performed by unqualified 
personnel could result in a risk of injury.

2. 

When servicing, use only identical replacement 
parts.  Follow instructions in the  

“Maintenance Instructions” 

section of 

this manual. 

 Use of unauthorized parts or 

failure to follow maintenance instructions 
may create a risk of fire or injury.

3. 

Maintain product labels and nameplates.

  

These carry important information.  
If unreadable or missing, contact 
Harbor Freight Tools for a replacement.

 SAVE THESE INSTRUCTIONS.

Symbology

Canadian Standards Association

Underwriters Laboratories, Inc.

CgA

Compressed Gas Association

ft

3

Cubic Feet

pSI

Pounds per Square Inch

CFH

Cubic Feet per Hour flow

OXy

Oxygen related components

gAS

Fuel gas (acetylene) 
related components

WARNING marking concerning Risk 
of Eye Injury.  Wear ANSI-approved 
safety goggles with side shields.

Read the manual before 
set-up and/or use.

WARNING marking concerning 
Risk of Explosion.  

Do not use flame to detect leaks.

 

Handle cylinders properly.
WARNING marking concerning 
Risk of Inhalation Hazard.  
Use in well-ventilated area only.

Summary of Contents for 65818

Page 1: ...ce When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2011 by Harbor Freight Tools All rights...

Page 2: ...rstood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Work Area Safety 1 Keep your work area clean and well lit...

Page 3: ...not overreach Keep proper footing and balance at all times Proper footing and balance enables better control in unexpected situations 4 INHALATION HAZARd Welding and Cutting produce TOXIC FUMES Exposu...

Page 4: ...y mark empty Contact local solid waste authorities for instructions on correct disposal or recycling of empty cylinders 6 KEEp WRENCH ON ACETyLENE CyLINdER S VALVE whenever cylinder is in use to allow...

Page 5: ...ER check for leaks using a flame If the odor continues do not use the Torch Call acetylene supplier for assistance 11 Read and understand all instructions and safety precautions as outlined in the man...

Page 6: ...by children or pets to prevent distraction and injury 2 Remove all combustible material from area and or cover surfaces with fire resistant material 3 The work area must have a fireproof floor 4 Secu...

Page 7: ...orch Handle 7 a Remove the plastic inlet covers b Make sure both check valves are in place on the torch handle c Connect the green oxygen hose to the oxygen Check Valve 11 on the Torch Handle d Connec...

Page 8: ...d 15 pSI ACETyLENE pRESSURE Acetylene Regulator 10 Leak Test 1 Step 3 Set Testing pressures 10 pSI Oxygen Regulator 9 20 pSI 4 Check all connections for leaks using soapy water If leaks are found tigh...

Page 9: ...ks b If the connection still leaks try with a different cylinder c If the connection leaks with the different cylinder have the regulator examined by a qualified technician Oxygen shown procedure also...

Page 10: ...ozzle will be needed Note Welding the thicker metals noted below will require special techniques such as edge chamfering that are outside the scope of this manual Table A Welding Nozzle Flow data Meta...

Page 11: ...not use tool until repaired 1 Set up for welding according to instructions on pages 6 9 2 Close both valves on the Torch Handle securely Welding Step 2 Close Valves Acetylene gAS Torch Valve Oxygen O...

Page 12: ...center of the flame has a white core with little or no halo This is the neutral flame needed for operation as shown in Welding Step 7 illustration below center c Too Much Oxygen If you open the Oxygen...

Page 13: ...uges to 0 Shutdown Step 3 Open Acetylene Valve 4 Open the Oxygen Torch Valve counterclockwise to allow all the pressure to bleed out Note If the tank gauge still has pressure the Oxygen Regulator need...

Page 14: ...able B Cutting Tip Flow data Cutting Thickness inches Standard Nozzle Size Cutting Oxygen Pressure PSIG Acetylene Pressure PSIG Speed IPM 1 2 0 30 35 3 5 20 24 3 4 1 30 35 3 5 17 21 1 1 2 2 40 45 3 7...

Page 15: ...paired 1 Set up for cutting according to instructions on pages 6 9 2 Close all valves on the Torch Handle and Cutting Attachment securely pre heat Oxygen Valve Acetylene gAS Torch Valve Oxygen OXy Tor...

Page 16: ...has a white core with little or no halo This is the neutral flame needed for operation as shown in Cutting Step 8 illustration below center c Too Much Oxygen If you open the Pre heat Oxygen Valve too...

Page 17: ...the Oxygen Torch Valve counterclockwise and open the Pre heat Oxygen Valve counterclockwise to allow all the pressure to bleed out Note If the tank gauge still has pressure the Oxygen Regulator needs...

Page 18: ...nt use a clean dry cloth Do not immerse any part of the Cutting Attachment in ANY liquid do not use solvents or other flammable agents to clean the Cutting Attachment MAINTENANCE CHART Maintenance Typ...

Page 19: ...ly and are not available individually as replacement parts pLEASE REAd THE FOLLOWINg CAREFULLy THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A...

Page 20: ...ating Nozzle Flow data Nozzle Size Acetylene Pressure PSIG Oxygen Pressure PSIG Acetylene CFH Oxygen CFH 4 8 12 6 10 7 22 6 20 6 10 15 8 12 15 44 14 40 8 20 30 10 15 33 88 30 80 Note A heating nozzle...

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