Chicago Electric 65818 Owner'S Manual & Safety Instructions Download Page 12

Page 12

For technical questions, please call 1-888-866-5797.

Item 65818

        

SAFETy

WELdINg

CUTTINg

MAINTENANCE

SETUp

5.  Open the Acetylene Torch Valve about 1/4 turn, 

and quickly ignite the acetylene gas 
coming out of the Nozzle by squeezing the 
handle of the striker, creating a spark.

WARNINg!

 Do not use matches or a 

butane lighter to light the Torch.

Welding Step 5:  Lighting Acetylene

1/4 turn

Acetylene (gAS) 

Torch Valve

Striker (3)

6.  Put the striker down on a fireproof surface.  

Slowly open the Acetylene Torch Valve 
farther until the flame feathers at its 
edge slightly, as shown below.

Welding Step 6:  Slowly Open 

Acetylene Torch Valve Until Flame Feathers

7. 

Flame Adjustment:
a.  Starting to Add Oxygen:

Slowly open the Oxygen Torch Valve. 
The flame will change to a carbonizing flame with 
a blue/white inner core, a white halo surrounding 
the core and a light orange flame as shown 
in Welding Step 7 illustration, below left.

b.  proper Oxygen Mix:

Continue slowly opening the Oxygen Torch Valve 
until the large light orange section of the flame 
becomes nearly colorless and the center of the 
flame has a white core with little or no halo. 

This is the “neutral” flame 
needed for operation

 as shown in 

Welding Step 7 illustration, below center.

c.  Too Much Oxygen:

If you open the Oxygen Torch Valve too far, the 
large section of the flame will be bluish-orange 
and the inner core will be small as shown 
in Welding Step 7 illustration, below right. 
Close the Oxygen Torch Valve slightly until you 
achieve the flame described in step b above. 

WARNINg!

 Wear appropriate welding goggles.

8.  After the flame is adjusted as explained 

and illustrated, proceed with welding.

Note:

 Oxygen-acetylene welding is a 

two-handed process: 
one hand controls the torch, 
while the other hand controls a filler rod (sold 
separately).
Proper welding techniques and weld preparation 
are outside the scope of this manual.  
Welding books and classes are recommended 
to teach proper methods and technique.

9.  After welding, follow shutdown 

instructions on facing page.

Light 

Orange 

Flame

Bluish 

Core

White 

Acetylene 

Halo

a. Starting to Add Oxygen

Nearly 

Colorless 

Flame

Blue-White 

Core

Little or 

No Halo

b. proper Oxygen Mix

Bluish-

Orange 

Flame

Small, Less 
Bright Core

c. Too Much Oxygen

Welding Step 7:   Welding Flame Adjustment

Open Oxygen Torch 

Valve Slightly

Close Oxygen Torch 

Valve Slightly

Summary of Contents for 65818

Page 1: ...ce When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2011 by Harbor Freight Tools All rights...

Page 2: ...rstood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Work Area Safety 1 Keep your work area clean and well lit...

Page 3: ...not overreach Keep proper footing and balance at all times Proper footing and balance enables better control in unexpected situations 4 INHALATION HAZARd Welding and Cutting produce TOXIC FUMES Exposu...

Page 4: ...y mark empty Contact local solid waste authorities for instructions on correct disposal or recycling of empty cylinders 6 KEEp WRENCH ON ACETyLENE CyLINdER S VALVE whenever cylinder is in use to allow...

Page 5: ...ER check for leaks using a flame If the odor continues do not use the Torch Call acetylene supplier for assistance 11 Read and understand all instructions and safety precautions as outlined in the man...

Page 6: ...by children or pets to prevent distraction and injury 2 Remove all combustible material from area and or cover surfaces with fire resistant material 3 The work area must have a fireproof floor 4 Secu...

Page 7: ...orch Handle 7 a Remove the plastic inlet covers b Make sure both check valves are in place on the torch handle c Connect the green oxygen hose to the oxygen Check Valve 11 on the Torch Handle d Connec...

Page 8: ...d 15 pSI ACETyLENE pRESSURE Acetylene Regulator 10 Leak Test 1 Step 3 Set Testing pressures 10 pSI Oxygen Regulator 9 20 pSI 4 Check all connections for leaks using soapy water If leaks are found tigh...

Page 9: ...ks b If the connection still leaks try with a different cylinder c If the connection leaks with the different cylinder have the regulator examined by a qualified technician Oxygen shown procedure also...

Page 10: ...ozzle will be needed Note Welding the thicker metals noted below will require special techniques such as edge chamfering that are outside the scope of this manual Table A Welding Nozzle Flow data Meta...

Page 11: ...not use tool until repaired 1 Set up for welding according to instructions on pages 6 9 2 Close both valves on the Torch Handle securely Welding Step 2 Close Valves Acetylene gAS Torch Valve Oxygen O...

Page 12: ...center of the flame has a white core with little or no halo This is the neutral flame needed for operation as shown in Welding Step 7 illustration below center c Too Much Oxygen If you open the Oxygen...

Page 13: ...uges to 0 Shutdown Step 3 Open Acetylene Valve 4 Open the Oxygen Torch Valve counterclockwise to allow all the pressure to bleed out Note If the tank gauge still has pressure the Oxygen Regulator need...

Page 14: ...able B Cutting Tip Flow data Cutting Thickness inches Standard Nozzle Size Cutting Oxygen Pressure PSIG Acetylene Pressure PSIG Speed IPM 1 2 0 30 35 3 5 20 24 3 4 1 30 35 3 5 17 21 1 1 2 2 40 45 3 7...

Page 15: ...paired 1 Set up for cutting according to instructions on pages 6 9 2 Close all valves on the Torch Handle and Cutting Attachment securely pre heat Oxygen Valve Acetylene gAS Torch Valve Oxygen OXy Tor...

Page 16: ...has a white core with little or no halo This is the neutral flame needed for operation as shown in Cutting Step 8 illustration below center c Too Much Oxygen If you open the Pre heat Oxygen Valve too...

Page 17: ...the Oxygen Torch Valve counterclockwise and open the Pre heat Oxygen Valve counterclockwise to allow all the pressure to bleed out Note If the tank gauge still has pressure the Oxygen Regulator needs...

Page 18: ...nt use a clean dry cloth Do not immerse any part of the Cutting Attachment in ANY liquid do not use solvents or other flammable agents to clean the Cutting Attachment MAINTENANCE CHART Maintenance Typ...

Page 19: ...ly and are not available individually as replacement parts pLEASE REAd THE FOLLOWINg CAREFULLy THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A...

Page 20: ...ating Nozzle Flow data Nozzle Size Acetylene Pressure PSIG Oxygen Pressure PSIG Acetylene CFH Oxygen CFH 4 8 12 6 10 7 22 6 20 6 10 15 8 12 15 44 14 40 8 20 30 10 15 33 88 30 80 Note A heating nozzle...

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