Chicago Electric 65818 Owner'S Manual & Safety Instructions Download Page 10

Page 10

For technical questions, please call 1-888-866-5797.

Item 65818 

        

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Welding

Welding Tip pressure Settings

This Torch Handle is capable of welding metals from 1/32″ up to 1-1/4″ thick. 

 

The included Welding Nozzle, size 0, will weld metals up to 1/16″ thick. 

 

Check the thickness of the metals to be welded and use the chart below to choose the size nozzle for the job.  

If welding metals other than 1/32″ to 1/16″ thick, a different welding nozzle will be needed.

Note:

 Welding the thicker metals noted below will require special techniques, 

such as edge chamfering, that are outside the scope of this manual.

Table A:  Welding Nozzle Flow data

Metal 

Thickness 

(inches)

Nozzle

Size

Tip Orifice 

Diameter 

(inches)

Oxygen 

Pressure

(PSIG)

Acetylene 

Pressure

(PSIG)

Acetylene 

(CFH)

1/32

000

0.024

3~5 

3~5

1~2

3/64

00

0.028

3~5

3~5

1.5~3

1/16

0

0.031

3~5

3~5

1.7~3.4

5/64

1

0.035

3~5

3~5

2~4

3/32

2

0.039

3~5

3~5

3~6

1/8

3

0.051

3~6

3~6

5~10.5

1/4

4

0.067

4~6

4~6

8.5~19

3/8

5

0.079

5~7

5~7

11.5~26

1/2

6

0.091

6~8

5~8

15~35

1-1/4

7

0.126

8~10

8~10

30~60

Torch 

Handle (7)

Welding 

Nozzle (8)

Acetylene (gAS)

Torch Valve

Oxygen (OXy)

Torch Valve

Summary of Contents for 65818

Page 1: ...ce When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2011 by Harbor Freight Tools All rights...

Page 2: ...rstood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Work Area Safety 1 Keep your work area clean and well lit...

Page 3: ...not overreach Keep proper footing and balance at all times Proper footing and balance enables better control in unexpected situations 4 INHALATION HAZARd Welding and Cutting produce TOXIC FUMES Exposu...

Page 4: ...y mark empty Contact local solid waste authorities for instructions on correct disposal or recycling of empty cylinders 6 KEEp WRENCH ON ACETyLENE CyLINdER S VALVE whenever cylinder is in use to allow...

Page 5: ...ER check for leaks using a flame If the odor continues do not use the Torch Call acetylene supplier for assistance 11 Read and understand all instructions and safety precautions as outlined in the man...

Page 6: ...by children or pets to prevent distraction and injury 2 Remove all combustible material from area and or cover surfaces with fire resistant material 3 The work area must have a fireproof floor 4 Secu...

Page 7: ...orch Handle 7 a Remove the plastic inlet covers b Make sure both check valves are in place on the torch handle c Connect the green oxygen hose to the oxygen Check Valve 11 on the Torch Handle d Connec...

Page 8: ...d 15 pSI ACETyLENE pRESSURE Acetylene Regulator 10 Leak Test 1 Step 3 Set Testing pressures 10 pSI Oxygen Regulator 9 20 pSI 4 Check all connections for leaks using soapy water If leaks are found tigh...

Page 9: ...ks b If the connection still leaks try with a different cylinder c If the connection leaks with the different cylinder have the regulator examined by a qualified technician Oxygen shown procedure also...

Page 10: ...ozzle will be needed Note Welding the thicker metals noted below will require special techniques such as edge chamfering that are outside the scope of this manual Table A Welding Nozzle Flow data Meta...

Page 11: ...not use tool until repaired 1 Set up for welding according to instructions on pages 6 9 2 Close both valves on the Torch Handle securely Welding Step 2 Close Valves Acetylene gAS Torch Valve Oxygen O...

Page 12: ...center of the flame has a white core with little or no halo This is the neutral flame needed for operation as shown in Welding Step 7 illustration below center c Too Much Oxygen If you open the Oxygen...

Page 13: ...uges to 0 Shutdown Step 3 Open Acetylene Valve 4 Open the Oxygen Torch Valve counterclockwise to allow all the pressure to bleed out Note If the tank gauge still has pressure the Oxygen Regulator need...

Page 14: ...able B Cutting Tip Flow data Cutting Thickness inches Standard Nozzle Size Cutting Oxygen Pressure PSIG Acetylene Pressure PSIG Speed IPM 1 2 0 30 35 3 5 20 24 3 4 1 30 35 3 5 17 21 1 1 2 2 40 45 3 7...

Page 15: ...paired 1 Set up for cutting according to instructions on pages 6 9 2 Close all valves on the Torch Handle and Cutting Attachment securely pre heat Oxygen Valve Acetylene gAS Torch Valve Oxygen OXy Tor...

Page 16: ...has a white core with little or no halo This is the neutral flame needed for operation as shown in Cutting Step 8 illustration below center c Too Much Oxygen If you open the Pre heat Oxygen Valve too...

Page 17: ...the Oxygen Torch Valve counterclockwise and open the Pre heat Oxygen Valve counterclockwise to allow all the pressure to bleed out Note If the tank gauge still has pressure the Oxygen Regulator needs...

Page 18: ...nt use a clean dry cloth Do not immerse any part of the Cutting Attachment in ANY liquid do not use solvents or other flammable agents to clean the Cutting Attachment MAINTENANCE CHART Maintenance Typ...

Page 19: ...ly and are not available individually as replacement parts pLEASE REAd THE FOLLOWINg CAREFULLy THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A...

Page 20: ...ating Nozzle Flow data Nozzle Size Acetylene Pressure PSIG Oxygen Pressure PSIG Acetylene CFH Oxygen CFH 4 8 12 6 10 7 22 6 20 6 10 15 8 12 15 44 14 40 8 20 30 10 15 33 88 30 80 Note A heating nozzle...

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