Chicago Electric 45416 Assembly and Assembly And Operating Instructions Manual Download Page 7

Unpacking

When unpacking, check to make sure the Generator is complete. If any parts are missing or
broken, please call Harbor Freight Tools at the number on the cover of this manual as soon
as possible.

Installation

1.

Verify that the driver motor is securely mounted to a stable surface (see Mounting Plate

instructions on pages 5 and 6), and belt pulleys properly attached. Refer to the photo
below.

2.

Mount the double pulley (not supplied) onto the Generator (1 inch) shaft. Make sure

that the pulley set screws are properly tightened.

3.

On the same surface, mount the Generator, offset to the shaft of the motor driver.

The belts should be placed on the pulleys to determine the proper distance between

drive shafts. Allow room for adjustments after mounting the Generator.

4.

For safe operation, install a pulley guard (not included) around both pulleys.

Operation

1.

Plug in the extension cords or appliances, making sure they are turned off.

Refer to the connector wiring illustration on the next page. Do not overload the

Generator. Calculate the total wattage of the appliances. Generator maximum power
output is 10,000 watts.

2.

Start the motor driver.

3.

Begin using the appliances when the motor driver is at full speed.

4.

If electricity to one of the outlets stops, it could be that the circuit was overloaded.

Check you appliance wattage, then push in on the Reset button to resume power.

Generator

Double Pulley

Motor Drive Double Pulley

Motor Drive

Generator

SKU 45416

Page 7

REV 04/02

Summary of Contents for 45416 Assembly and

Page 1: ...93011 Visit ourWeb site at http www harborfreight com Copyright 2001 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 45416 REV 09 03 ...

Page 2: ...o not force tool It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool capacity 6 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do no...

Page 3: ...15 Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures 16 Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools 17 Do not operat...

Page 4: ...minal speed of 3600 RPM Increases in speed could damage rotating parts of the Generator Slower speeds could damage the Generator or appliances connected to the Generator due to low voltage 6 Always follow national and local safety codes 7 Do not start the Generator with appliances connected and turned on 8 If the driver motor is a gas engine do not used in an enclosed area due to the carbon monoxi...

Page 5: ...footprint THE MANUFACTURE AND OR DISTRIBUTOR HAS PROVIDED THE MOUNTING PLATE DIAGRAM AS A REFERENCE TOOL ONLY THE CUSTOMER CAN CHOOSE TO DESIGN MANUFACTURE AND USE THEIR OWN MOUNTING PLATE THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER MANUFACTURING OF A MOUNTING PLATE THAT IS NOT INSTALLED PROPERLY AND SAFELY MANUFACTURED DRAWING NOT TO SCALE FOR REFERENCE ONLY Note Performanc...

Page 6: ...p holes on mounting plate and generator alternator 5 Insert one 1 5 16 18 hex head bolt in each through hole in mounting plate and generator alternator Insure that heads of bolts are below the surface of the mounting plate 6 Place one 1 flat washer lock washer and hex nut on each bolt and tighten 7 Turn and place generator alternator back on mounting plate 8 Replace both fan covers part 26 and wir...

Page 7: ...ed on the pulleys to determine the proper distance between drive shafts Allow room for adjustments after mounting the Generator 4 For safe operation install a pulley guard not included around both pulleys Operation 1 Plug in the extension cords or appliances making sure they are turned off Refer to the connector wiring illustration on the next page Do not overload the Generator Calculate the total...

Page 8: ...enerator with compressed air Do not blow directly into the heat vents Do not immerse in water Use a damp cloth do wipe clean Never insert rags tools or any device into the Generator openings 2 Periodically operate the Generator 3 Store in a clean and dry location 4 Check and tighten belts when they become loose 5 Check and tighten pulley set screws SKU 45416 Page 8 REV 02 02 04 02 09 03 120 Volt D...

Page 9: ... ORIGINAL PRODUCT OR REPLACEMENT PARTSTHERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 45416 Page 9 REV 02 02 04 02 04 03 09 03 1 Over Current Protector 20 amp 2 1A Over Current Protector 30 amp 2 2 Spring washer GB93 87 M4 4 3 AC Socket 120V 120V 1 4 AC Socket 120V 240V 1 5 Bolt GB818 85 M5x12 13 6 Spring Washer GB93 87 M5 13 7 Washer GB 97 1 85 5 13 8 Over Curre...

Page 10: ...NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 45416 Page 10 REV 04 02 04 03 09 03 Note Voltmeters 29 located on Wiring Box are not shown ...

Page 11: ...SKU 45416 Page 11 REV 09 05 Schematic Diagram ...

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