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8.

Do not overreach.  Keep proper footing and balance at all times. Do not reach over or

across running machines.

9.

Maintain tools with care.  Keep tools sharp and clean for better and safer

performance. Follow instructions for lubricating and changing accessories. Inspect tool
cords periodically and, if damaged, have them repaired by an authorized technician.

10. Disconnect power. Unplug connected appliances when not in use.

11. Remove adjusting keys and wrenches.  Check that keys and adjusting wrenches

are removed from the tool or machine work surface before turning on.

12. Avoid unintentional starting.  Be sure that all connected appliances are Off before

starting the generator.

13. Stay alert.  Watch what you are doing, use common sense. Do not operate any tool

when you are tired.

14. Check for damaged parts.  Before using any tool, any part that appears damaged

should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any part
that is damaged should be properly repaired or replaced by a qualified technician. Do
not use the tool if any switch does not turn On and Off properly.

15. Guard against electric shock.  Prevent body contact with grounded surfaces such as

pipes, radiators, ranges, and refrigerator enclosures.

16. Replacement parts and accessories.  When servicing, use only identical

replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor Freight
Tools.

17. Do not operate tool if under the influence of alcohol or drugs.  Read warning

labels on prescriptions to determine if your judgment or reflexes are impaired while
taking drugs. If there is any doubt, do not operate the tool.

18. Use proper size and type extension cord. If an extension cord is required, it must be

of the proper size and type to supply the correct current to the tool without heating up.
Otherwise, the extension cord could melt and catch fire, or cause electrical damage to
the tool. Depending on the appliance connected to the generator, the use of an
extension cord should have a 0 to 20 amp capability (up to 50 feet), with wire size
rated at 14 AWG. Longer extension cords require larger size wire. If you are using the
tool outdoors, use an extension cord rated for outdoor use. (signified by “WA” on the
jacket).

19. Maintenance.  For your safety, service and maintenance should be performed

regularly by a qualified technician.

SKU 45416

Page 3

REV 04/02

WARNING

An extension cord that is hot to the touch is overloaded.  Repair or replace damaged extension
cords immediately.

Summary of Contents for 45416 Assembly and

Page 1: ...93011 Visit ourWeb site at http www harborfreight com Copyright 2001 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 45416 REV 09 03 ...

Page 2: ...o not force tool It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool capacity 6 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do no...

Page 3: ...15 Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures 16 Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools 17 Do not operat...

Page 4: ...minal speed of 3600 RPM Increases in speed could damage rotating parts of the Generator Slower speeds could damage the Generator or appliances connected to the Generator due to low voltage 6 Always follow national and local safety codes 7 Do not start the Generator with appliances connected and turned on 8 If the driver motor is a gas engine do not used in an enclosed area due to the carbon monoxi...

Page 5: ...footprint THE MANUFACTURE AND OR DISTRIBUTOR HAS PROVIDED THE MOUNTING PLATE DIAGRAM AS A REFERENCE TOOL ONLY THE CUSTOMER CAN CHOOSE TO DESIGN MANUFACTURE AND USE THEIR OWN MOUNTING PLATE THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER MANUFACTURING OF A MOUNTING PLATE THAT IS NOT INSTALLED PROPERLY AND SAFELY MANUFACTURED DRAWING NOT TO SCALE FOR REFERENCE ONLY Note Performanc...

Page 6: ...p holes on mounting plate and generator alternator 5 Insert one 1 5 16 18 hex head bolt in each through hole in mounting plate and generator alternator Insure that heads of bolts are below the surface of the mounting plate 6 Place one 1 flat washer lock washer and hex nut on each bolt and tighten 7 Turn and place generator alternator back on mounting plate 8 Replace both fan covers part 26 and wir...

Page 7: ...ed on the pulleys to determine the proper distance between drive shafts Allow room for adjustments after mounting the Generator 4 For safe operation install a pulley guard not included around both pulleys Operation 1 Plug in the extension cords or appliances making sure they are turned off Refer to the connector wiring illustration on the next page Do not overload the Generator Calculate the total...

Page 8: ...enerator with compressed air Do not blow directly into the heat vents Do not immerse in water Use a damp cloth do wipe clean Never insert rags tools or any device into the Generator openings 2 Periodically operate the Generator 3 Store in a clean and dry location 4 Check and tighten belts when they become loose 5 Check and tighten pulley set screws SKU 45416 Page 8 REV 02 02 04 02 09 03 120 Volt D...

Page 9: ... ORIGINAL PRODUCT OR REPLACEMENT PARTSTHERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 45416 Page 9 REV 02 02 04 02 04 03 09 03 1 Over Current Protector 20 amp 2 1A Over Current Protector 30 amp 2 2 Spring washer GB93 87 M4 4 3 AC Socket 120V 120V 1 4 AC Socket 120V 240V 1 5 Bolt GB818 85 M5x12 13 6 Spring Washer GB93 87 M5 13 7 Washer GB 97 1 85 5 13 8 Over Curre...

Page 10: ...NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 45416 Page 10 REV 04 02 04 03 09 03 Note Voltmeters 29 located on Wiring Box are not shown ...

Page 11: ...SKU 45416 Page 11 REV 09 05 Schematic Diagram ...

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