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SKU 43585

For technical questions, please call 1-800-444-3353.

Page 2

SPECIFICATIONS

SAVE THIS  MANUAL

You will need the manual for the safety warnings and precautions, assembly,
operating and maintenance procedures, Parts List and Diagram.  Keep your
invoice with this manual.  Write the invoice number on the inside of the front cover.
Keep the manual and invoice in a safe and dry place for future reference.

     SAFETY WARNINGS AND PRECAUTIONS

1.

KEEP WORK AREA CLEAN AND DRY.  

Cluttered, damp or wet work areas invite

injuries.

2.

KEEP CHILDREN AWAY FROM WORK AREA.  

Do not allow children to handle

this product.

3.

DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR
DRUGS.  

Read warning labels on prescriptions to determine if your judgement or

reflexes are impaired while taking drugs.  If there is any doubt, do not attempt to
use this product.

4.

USE EYE PROTECTION.  

Wear ANSI-approved safety impact eye goggles.  ANSI-

approved safety impact goggles are available from Harbor Freight Tools.

5.

DRESS SAFELY.  

Do not wear loose clothing or jewelry as they can become

caught in moving parts.  Wear a protective hair covering to prevent long hair from
becoming caught in the moving parts.

6.

DO NOT OVERREACH.  

Keep proper footing and balance at all times.

                       ITEM                                                       DESCRIPTION

Net Weight

Electrical Requirements

Speed

Cord/Plug/Switch

Cord Length

Plug Type

Collet Size

Collet Wrenches

Router Shank

Depth Scale

15.8 Lbs.

120 VAC, 60 Hz
11 Amps
1-3/4 HP
Single Phase

20,000 RPM

UL/CE/CSA Approved

5 Ft.

2 Pole Polarized

1/2” with 3/8” & 1/4” Adapters

21mm & 23mm

1/2”

1” - 3” x 1/16”

230677

Summary of Contents for 43585

Page 1: ... com Copyright 2000 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 1 3 4 HP PLUNGE ROUTER WITH BRAKE 43585 ...

Page 2: ...rning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product 4 USE EYE PROTECTION Wear ANSI approved safety impact eye goggles ANSI approved safety impact goggles are available from Harbor Freight Tools 5 DRESS SAFELY Do not wear loose clothing or jewelry as they can become caught in moving parts W...

Page 3: ...nches are removed from the tool or machine work surface before operation 13 AVOID UNINTENTIONAL STARTING Be sure that you are prepared to begin work before turning the start switch on 14 ALWAYS DISCONNECT THIS TOOL FROM ITS ELECTRICAL SUPPLY SOURCE WHEN NOT IN USE BEFORE PERFORMING MAINTENANCE OR SERVICING AND WHEN CHANGING ACCESSORIES SUCH AS ROUTER BITS 15 SECURETHE MATERIAL ALWAYS use clamps or...

Page 4: ...N CORD observe the minimum gauge requirements found in the following chart Improper extension cord use can result in electrical hazard and poor tool performance Use only UL approved extension cord REV 04 02 03 06 7 AVOID WET CONDITIONS WHEN USING ELECTRICAL EQUIPMENT 8 USE ONLY GROUNDED OUTLET with appropriate breaker switch inline 9 ALWAYS INSPECT POWER CORDS AND EXTENSION CORDS for damage before...

Page 5: ...enic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq To InstallThe Rou...

Page 6: ...or lowering the Stopper Pole 3 By turning the Lock Nuts part 22 left or right the tool can be adjusted to a different upper limit When the tip of the Router Bit is retracted more than required in relation to the Base Plate part 40 surface turn the Lock Nuts to lower the upper limit for more effective routing Figure C 32 40 22 To Adjust The Triple Depth Stop 1 Three different cutting depths can be ...

Page 7: ...t 84 Figure E 4 Fine Adjust the desired distance from the Router Bit to the edge of the Straight Guide by turning the Feed Screw part 70 When the desired distance is deter mined securely tighten the Wing Bolt part 66 located on the Bar Holder Assembly part 69 5 Set the Base of the Router firmly against the surface of the workpiece and align the Straight Guide with the edge of the workpiece Figure ...

Page 8: ...te should also have openings large enough to admit the Router Bit and the Template Guide 2 Secure the Template Guide part 65 to the Base of the Router with the two accessory Machine Screws part 67 Make sure the projected side of the Tem plate Guide is facing the bottom surface of the Base of the Router Figure G 3 Clamp the template to the workpiece in the desired location 4 Feed the Router in a ma...

Page 9: ...e edge 1 To assemble the Trimmer Guide Assembly part 71 attach the Roller part 72 to the Set Plate part 73 using the accessory Bolt Washer part 74 and the Wing Bolt part 75 Figure I 2 Attach the Trimmer Guide Assembly to the Bar Holder part 69 using the acces sory Bolt Washer part 74 and the Wing Bolt part 75 Figure J 3 After measuring and setting the desired distance from Bit cutting depth to edg...

Page 10: ...INTENANCE NOTE ALWAYS disconnect this tool from its electrical supply source before performing any cleaning maintenance changing Router Bits or Brushes 1 Clean with a damp cloth and dry If necessary use a mild detergent 2 For better product performance periodically lubricate its moving parts using a light grade lubricant 3 To change the two Carbon Brushes part 44 use a Standard screwdriver not pro...

Page 11: ...n i h c a M 2 7 r e l l o R 8 2 r e h s a W k c o L g n i r p S 3 7 e t a l P t e S 9 2 r e h s a W t l o B 4 7 r e h s a W t l o B 0 3 e d i u G g n i r p S 5 7 t l o B g n i W 1 3 g n i r p S 6 7 e d i u G t h g i a r t S 2 3 k c o l B r e p p o t S 7 7 e v e e l S k c u h C 3 3 w e r c S g n i p p a T f l e S 9 7 r o t c e n n o C 4 3 g n i r p S 0 8 e r i W l a n r e t n I 7 3 w e r c S e n i ...

Page 12: ... For technical questions please call 1 800 444 3353 Page 12 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 01 05 ...

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