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Page 14

For technical questions, please call 1-888-866-5797.

Item 62811 

        

SAFET

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Op
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AINTENAN

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E

SETU
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parts List and Diagram

part

Description

Qty

1

Chisel Chuck

1

2

Locking Lever

1

3

Spring Column Pin 

2

4

Pull Rod

2

5

Front Cover 

1

6

Pull Rod Spring

2

7

Pull Ring

2

8

Needle Roller

2

9

Hex Bolt M8 x 30 

6

10

O-Ring Ø74 x Ø2

1

11

O-Ring Ø46.5 x Ø5

1

12

Impact Hammer

1

13

O-Ring Ø62 x Ø3

1

14

Sealing Ring Ø37.2 x Ø26.6 x 5

1

15

Shank Sleeve

1

16

Small Urethane Ring

1

17

Locking Ring

1

18

Mouth

1

19

Mouth Cover

1

20

Mouth Washer

2

21

Urethane Ring

1

22

Aluminum Head

1

22A

Hex M8 x 40

4

23

Ø8 Spring Washer

4

24

Ø8 Flat Washer

5

25

O-Ring Ø53 x Ø2.5

1

26

Cylinder

1

27

O-Ring Ø35 x Ø5.5

1

28

Piston

1

29

Sealing Ring Ø35 x 7

1

30

Piston Pin

1

31

Connecting Rod Assembly

1

32

Crank Washer

1

33

NK18/20 Needle Bearing

1

34

Hex Bolt M8 x 1 x 35

1

35

Hex Bolt M6x 20

22

36

Hex Bolt M6×25

2

37

Cover

1

38

Gear Cover

1

39

6302 Z Ball Bearing

1

40

Ø22 Retaining Ring

1

41

Final Gear

1

42

Distance Ring

1

43

Hex Bolt M6 x 35

6

44

Inner Cover

1

45

O-Ring Ø109x Ø3.1

1

46

6205 DD Ball Bearing

1

47

6205 DD Bearing Cover

1

48

Hex Bolt M5 x 12

7

49

Crank Shaft

1

50

Pin Ø5 x 14

2

51

Housing Assembly

1

52

O-Ring Ø20 x Ø2

1

53

Oil Tank Cover

1

54

Fan Cover

1

55

ST4.8 x 35 Tapping Screw

2

part

Description

Qty

56

6201 RZ Ball Bearing

1

57

Counter Gear

1

58

6001 RZ Bearing Cover

1

59

M5 x 10 Embedding Screws

2

60

6203 DD Bearing Cover

1

61

6203 DD Ball Bearing

1

62

6001 RZ Ball Bearing

1

63

Woodruff Key 4 x 16

2

64

Crank Shaft Ring

1

65

Armature

1

66

6201 RS Ball Bearing

1

67

Fan Guide

1

68

Stator

1

69

ST4.8 x 70 Tapping Screw

2

70

Ø5 Flat Washer

2

71

Stator Assembly

1

72

Carbon Brush Bracket Subassembly

1

73

ST4.2 x 16 Tapping Screw

8

74

Helical spring

2

75

Carbon Brush

2

76

Switch Support

1

77

Hex Bolt M5 x 16 

4

78

Power Switch

1

79

Rivet

2

80

Wiring Terminal

1

81

Cord Clip

1

82

Electricity Feels

1

83

Indicator

1

84

Side Handle Assembly  Base

1

85

Shock Absorption Spring Washer

1

86

Shock Absorption Spring 

1

87

Shock Absorption Jacket

1

88

Main Handle

1

89

M14 Bolt

1

90

Rubber Stopper-1

1

91

Rubber Stopper-2

1

92

Cover

2

93

Nut M8

1

94

M8 Bolt

1

95

ST4.2 x 10 Tapping Screw

2

96

Jacket Platen

1

97

Jacket Orientation Piece

1

98

Cord Armor

1

99

Cord

1

100

Grip

1

101

M8 x 10 Hex Head Screw

2

102

M10 x 120 Long Screw

1

103

Clip

2

104

Side Handle Assembly

1

105

Function Knob

1

106

Nut M10 x 18

1

107

4mm Hex Wrench

1

108

5mm Hex Wrench

1

109

6mm Hex Wrench

1

110

Dual Screw Driver

1

111

Grease

1

Summary of Contents for 35 LB

Page 1: ...nce When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2015 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may ...

Page 2: ...situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and...

Page 3: ...lt Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal ...

Page 4: ...y Warnings 1 Wear ear protectors Exposure to noise can cause hearing loss 2 Use auxiliary handles supplied with the tool Loss of control can cause personal injury 3 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operato...

Page 5: ...ngs precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator VIBRATION SAFETY This tool vibrates during use Repeated or long term exposure to vibration may cause tempo...

Page 6: ... to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Ou...

Page 7: ... to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE A...

Page 8: ...Flat Point CU 72151735 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Adjusting Side Handle 1 Loosen Side Handle Knob 2 Twist Side Handle ...

Page 9: ...echnical questions please call 1 888 866 5797 Item 62811 Safety Operation Maintenance Setup Functions Chisel Chisel Lock Side Handle Side Handle Knob Power Switch Main Handle Power Light Carbon Brush Light Figure A ...

Page 10: ...ibration CAUTION Do not install Chisel for this operation 2 Make sure that the Power Switch is in the OFF O position then plug Breaker Hammer into dedicated 120V outlet 3 Press the Power Switch to ON I position and let Breaker Hammer run for several minutes 4 When done Press the Power Switch to OFF O position then unplug Breaker Hammer Installing Non Collared Chisel Included Note Keep shank clean ...

Page 11: ...nt a hazard while working General Operating Instructions NOTE If the Carbon Brush Light comes on and Breaker Hammer stops operating see Carbon Brush Replacement and Lubrication on page 12 1 Make sure that the Power Switch is in the OFF O position then plug Breaker Hammer into dedicated 120V outlet 2 Set the end of Chisel against the work surface WARNING Do not press forcibly against the work surfa...

Page 12: ...before further use Cleaning and Maintenance 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts damaged cord electrical wiring dull or cracked Chisel cracked or broken parts and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth Do not use solvents only use s...

Page 13: ...G section Performance decreases over time 1 Chisel dull or damaged 2 Internal lubrication cold 3 Carbon brushes worn or damaged 1 Keep chisels sharp Replace as needed 2 Allow tool to operate with no load for 2 minutes before use 3 Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overhea...

Page 14: ...ft 1 50 Pin Ø5 x 14 2 51 Housing Assembly 1 52 O Ring Ø20 x Ø2 1 53 Oil Tank Cover 1 54 Fan Cover 1 55 ST4 8 x 35 Tapping Screw 2 Part Description Qty 56 6201 RZ Ball Bearing 1 57 Counter Gear 1 58 6001 RZ Bearing Cover 1 59 M5 x 10 Embedding Screws 2 60 6203 DD Bearing Cover 1 61 6203 DD Ball Bearing 1 62 6001 RZ Ball Bearing 1 63 Woodruff Key 4 x 16 2 64 Crank Shaft Ring 1 65 Armature 1 66 6201 ...

Page 15: ...0 9 5 6 7 8 3 7 20 22 23 24 25 26 27 28 29 30 31 32 33 34 3 6 3 5 3 8 3 9 4 0 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 5 0 5 1 5 2 5 3 5 4 3 5 55 5 6 5 7 5 8 4 8 50 3 5 77 79 80 76 81 82 83 84 85 86 87 88 89 90 91 92 93 92 35 5 9 6 0 6 1 62 63 6 4 6 5 6 6 6 7 6 8 69 70 7 1 7 2 7 3 7 5 7 4 24 94 95 96 97 98 99 100 101 102 103 104 103 105 106 107 108 109 110 75 111 22A 73 78 ...

Page 16: ...ase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use o...

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