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CHESTER Conquest Super Mill, Instruction Manual

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CHESTER Conquest Super Mill Instruction Manual Download Page 13

 
 
 

ITEM No. 

DECRIPTION 

Q'TY 

ITEM No. 

DECRIPTION 

Q'TY 

241-S-74 

Pitman shaft 

1 

241-S-114  Double round head key 4 X 4 X 45 1 

241-S-75 

Cap screw M6 X 20 

2 

241-S-115 

Internal ring Ǿ 12 

1 

241-S-76 

Connecting block 

1 

241-S-116 

Spacing ring 

2 

241-S-77 

Cushioning cylinder 

1 

241-S-117  Small shaft 

2 

241-S-78 

Key 5 X 5 X 40 

1 

241-S-118  Spacing ring 

1 

241-S-79 

Spindle 

1 

241-S-119  Spindle nut 

1 

241-S-80 

Transmission gear 

1 

241-S-120  Double round head key 5 X 5 X 30 1 

241-S-81 

Support block 

1 

241-S-121  Cap screw M5 X 8 

1 

241-S-82 

Screw M5 X 20 

2 

241-S-122  Bearing cover 

6 

241-S-83 

Pin 4 X 15 

1 

241-S-123  Ball bearing 6206ZZ 

2 

241-S-84 

Worm 

1 

241-S-124  Name plate 

2 

241-S-85 

Sleeve 

1 

241-S-125  Fine feeding label 

1 

241-S-86 

Pin 3 X 12 

1 

241-S-126  Protecting cover 

1 

241-S-87 

Pin 3 X 12 

2 

241-S-127  Motor 

1 

241-S-88 

Adjustable union 

1 

241-S-128  Motor gear 

1 

241-S-89 

Bracket 

1 

241-S-129  Intering ring 9.0 

1 

241-S-90 

Screw M5 X 25 

1 

241-S-130  Motor seat 

1 

241-S-91 

Dial 

1 

241-S-131  Flat screw M5 X 8 

1 

241-S-92 

Spring steel 1.0 

1 

241-S-132  Round screw M5 X 8 

1 

241-S-93 

Small hand wheel 

1 

241-S-133  Lamp 

1 

241-S-94 

Screw M4 X 14 

1 

241-S-134  Speed control knob 

1 

241-S-95 

Small shaft 

1 

241-S-135  Switch 

1 

241-S-96 

Cover 

1 

241-S-136  Fuse box 

1 

241-S-97 

Screw M4 X 6 

2 

241-S-137  Emergency stop switch 

1 

241-S-98 

Support of dust cover 

1 

241-S-138  Gear 

1 

241-S-99 

Screw M5 X 16 

2 

241-S-139  Ball bearing 80101 

2 

241-S-100  Dust guard 

1 

241-S-140  Transmission gear 

1 

241-S-101  Clamp bolt M6 X 12 

1 

241-S-141  Bar 

1 

241-S-102  Upper end washer 

1 

241-S-142  Linking board 

1 

241-S-103  Upper end screw M6 X 16 

1 

241-S-143  Set screw M5 X 8 

1 

241-S-104  Set screw M6 X 6 

1 

241-S-144  Self-tapping screw ST 2.9 X 8 

2 

241-S-105  Spring 0.8 X 4.8 X 10 

1 

241-S-145  H / L label 

1 

241-S-106 

Ball Ǿ 5.0 

1 

241-S-146  Motor cover 

1 

241-S-107  Handle seat 

1 

241-S-147  Motor connecting flange 

4 

241-S-108  Double head bolt M8 X 70 

1 

241-S-148  Screw M6 X 10 

1 

241-S-109  Knob 

1 

241-S-149  Warning label 

1 

241-S-110  Warning label 

1 

 

PC board 

1 

241-S-111  Controller 

1 

 

Potentiometer 

1 

241-S-112  Label on controller 

1 

 

Fuse   

1 

241-S-113  Shaft 1  

1 

241-S-150  Nut M10 

2 

 
 
 
 

13 

Summary of Contents for Conquest Super Mill

Page 1: ...Conquest Super Mill Instruction Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel 01244 531631 sales chestermachinetools com www chestermachinetools com...

Page 2: ...nk 3 3 Mechanics Lubrication 4 Machine Structure 4 1 External Features 4 2 Assembly and Parts 5 Mechanism Adjustment 5 1 Installation and Removal of the Taper Shank 5 2 Travel Adjustment 5 3 Adjust Ti...

Page 3: ...is followed as indicated in this manual Some Important Safety Information The noise level during the operation of this machine is between 70 75dB A The temperature range suitable for the operation and...

Page 4: ...to purchase these can ensure that you work more accurately and efficiently as you change the cutter upon your work demands 1 1 Machine Specifications Max Table Travel 300mm 12 Max Cross Slide 100mm 5...

Page 5: ...ith 4 M10 Bolts and Nuts 2 2 Preparation Before Installation 1 Remove all the fixing equipment and clean around the machine once located in place 2 Ensure that the supplied voltage is suitable for the...

Page 6: ...onductor plugs and switches etc for faults Yearly Maintenance 1 After maintenance make a record 2 Before replacing any faulty parts stop the machine 3 Maintenance and repair should be done on a regula...

Page 7: ...rication After you have finished your work clean the worktable and lubricate accordingly 7 USE LUBRICATING OIL USE LUBRICATING GREASE 1 Basement and saddle seat slide face 1 X Axis feeding screw saddl...

Page 8: ...ure 8 A Motor B Headstock housing spindle C Chuck D Longitudinal feed handle wheelE Working table F Saddle G Cross feed hand wheel H Base I Connecting strut J Controller K Fuselage L Limit block M Cus...

Page 9: ...4 2 Assembly and Parts LONGITUDINAL Y AXIS CROSS X AXIS 9...

Page 10: ...VERTICAL Z AXIS 10...

Page 11: ...SPINDLE GEAR BOX 11...

Page 12: ...241 S 17 Cap screw M6 X 16 6 241 S 53 Retaining ring 12 1 241 S 18 Y axis bearing seat 1 241 S 54 Ball 5 0 1 241 S 19 Working table 1 241 S 55 Spring 0 8 X 0 8 X 10 1 241 S 20 Y axis feeding screw 1 2...

Page 13: ...241 S 131 Flat screw M5 X 8 1 241 S 92 Spring steel 1 0 1 241 S 132 Round screw M5 X 8 1 241 S 93 Small hand wheel 1 241 S 133 Lamp 1 241 S 94 Screw M4 X 14 1 241 S 134 Speed control knob 1 241 S 95...

Page 14: ...l cloth 5 Insert the fixing pin d on the spindle sleeve 6 Use 14 open end wrench c to tight clockwise spindle draw bar b for fixing the taper shank 7 Pull out the fixing pin 8 Install the protective c...

Page 15: ...handle 4 Travel position can refer to the ruler on the fuselage rotary 5 3 Adjust Tip Angle of Head 1 Disconnect the machine from the main power source before you make any adjusts to the machine 2 Sec...

Page 16: ...the replacement of chuck tool Adjust appropriately and tighten 2 Select the appropriate speed NB When engaging the spindle don t change the high low speed 3 Use the press cake or fixture to set the wo...

Page 17: ...Operation 1 Consuming alcohol drugs or operating the machine whilst on strong medicines is not recommended 2 The wearing of loose clothing whilst working on the machine is not recommended 3 Attach th...

Page 18: ...r tools should be stored in a out of the way storage area that is kept dry 7 Use the right tools You will accomplish your job at a better and safer rate 8 Don t force the tools It will do the job bett...

Page 19: ...e outdoors ensure to check that that the cables are intended for outdoor use 20 Check for damaged parts Before any further use of the tool guard or part of the machine should be firstly checked to see...

Page 20: ...the machine 4 Make sure the emergency Stop switch A left beside the electrical box is in OFF position before plugging in the cord 5 Disconnect the tools from the power source before servicing and cha...

Page 21: ...W speed ranges whilst the machine is in motion 2 Starting Under Normal Conditions 1 Take all the necessary precautions previously stated also ensure that the workpiece is firmly fixed 2 Set the Speed...

Page 22: ...8 2 Electrical Circuit Diagram 220V 240V 22...

Page 23: ...105V 115V 23...

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