CHESTER Champion Mill 16VS Instruction Manual Download

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Champion Mill

16V

Instruction Manual

Chester UK Ltd

Clwyd Close

Hawarden Industrial Park

Hawarden

Chester CH5 3PZ

Tel: 01244 531631

[email protected]

www.chestermachinetools.com

Summary of Contents for Champion Mill 16VS

Page 1: ...Champion Mill 16VS Instruction Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel 01244 531631 sales chestermachinetools com www chestermachinetools com ...

Page 2: ...nection 3 1 Extent of supply 3 2 Transport 3 3 Storage 3 4 Installation and assembly 3 5 First use 3 6 Operational accessories 4 Operation 4 1 Safety 4 2 Controlling and indicating elements 4 3 Starting the milling machine 4 4 Inserting tools 4 5 Changing the speed range 4 6 Clamping workpieces 4 7 Swiveling the mill drill head 4 8 Clamping levers 4 9 End stops 4 10 Installation on a lathe 5 Maint...

Page 3: ...operating this machine Correct Handling of this Machine The net weight of this machine is approximately 75kg we recommend using the correct lifting equipment when moving this machine If the operator has to handle the machine without lifting apparatus make sure that you can comfortably lift this weight Handle the machine with care and be aware of your surroundings to prevent accidents 1 2 Proper us...

Page 4: ...peration and maintenance must be duly qualified follow this operating manual Disconnect the machine whenever cleaning or maintenance work is being carried out Warning This machine may only be used with the safety devices activated Disconnect the machine immediately whenever you detect a failure in the safety devices or when they are not fitted All additional installations carried out by the operat...

Page 5: ...y way you are endangering yourself any other personnel working with the milling machine The possible consequences are damage as a result of components or parts of components flying off at high speed contact with rotating parts fatal electrocution The milling machine includes the following safety devices a self locking emergency stop button a protective cover at the drill mill head Emergency stop b...

Page 6: ...on in the workplace exceeds 80 dB A Before starting work make sure that the prescribed individual protection gear is available at the workplace Caution Dirty or contaminated individual protection gear can cause disease Clean it after each use and once a week 1 8 For your own safety during operation Warning Before activating the machine double check that it will not endanger other people or cause d...

Page 7: ...nning any maintenance or repair work Using lifting equipment Warning Use of unstable lifting equipment and load suspension devices that break under load can cause very serious injuries or even death Check that the lifting equipment and load suspension devices are of sufficient load capacity and in perfect condition Observe the rules for preventing accidents issued by your association for the preve...

Page 8: ...s 50 2500rpm T slot size 10mm Motor 600W 0 8hp Dimensions 520 x 550 x 800mm Net Weight 75kg Emissions The noise level emission of the drilling milling machine ranges below 78 dB A If the drilling milling machine is installed in an area where various machines are in operation the acoustic influence inmission on the user of the drilling milling machine may exceed 85 dB A in the working area We recom...

Page 9: ...eath Check that the lifting and load suspension gear has sufficient load capacity and that it is in perfect condition Observe the rules for preventing accidents Holds the load properly Never walk under suspended loads 3 3 Storage Improper storage may cause important parts to be damaged or destroyed Store packed or unpacked parts only under the intended environmental conditions Consult Chester UK i...

Page 10: ...bad milling results Position the drilling milling machine on the intended foundation Attach the drilling milling machine using the provided recesses in the machine base 3 5 First use Cleaning and lubricating Remove the anticorrosive agent applied on the drilling milling machine for transport and storage purposes We recommend the use of kerosene Do not use any solvents thinners or other cleaning ag...

Page 11: ...ed as prescribed The operating manual is followed All safety devices are installed and activated All anomalies should be eliminated immediately Stop the drilling milling machine immediately in the event of any anomaly in operation and make sure it cannot be started up accidentally or without authorization 4 2 Controlling and indicating elements 11 ...

Page 12: ... your tool Press the mandrel taper with some push into the seat If the taper mandrel does not hold by itself either the taper mandrel or the taper bore of the work spindle are not clean or free of grease Use the draw in tool supplied with the machine Hexagon socket spanner for draw in rod Hexagon socket spanner for draw in nut Screw the draw in rod approx 15 turns into the taper of your tool Tight...

Page 13: ...milling operations the essential factor is the selection of the correct speed The speed determines the cutting speed of the cutting edges which cut the material By selecting the correct cutting speed the service life of the tool is increased and the working result is optimized The optimum cutting speed mainly depends on the material and on the material of the tool With tools milling cutters made o...

Page 14: ... 65mm 49 122 49 108 735 1715 Tool diameter Form cutters Steel 15 24 m min Grey cast iron 10 20 m min Age hardened AI alloy 150 250 m min Spindle Speed min 1 Spindle Speed min 1 Spindle Speed min 1 4 1194 1911 796 1592 11900 19000 5 955 1529 637 1274 9550 15900 6 796 1274 531 1062 7900 13200 8 597 955 398 796 5900 9900 10 478 764 318 637 4700 7900 12 398 637 265 531 3900 6600 14 341 546 227 455 340...

Page 15: ...ing joints Loosen or unscrew the nut of the guide screw Hold the drill mill head Loosen the clamping screw Swivel the mill drill head into the desired position Retighten the guide and clamping screw 4 8 Clamping levers The machine is equipped with clamping levers and screws for the respective movement axes Use the clamping levers for locking the position of the axes during drilling or milling oper...

Page 16: ... the column Unscrew the locking screw safety screw position 266 Disassemble the milling head off the column by completely loosening the clamping screw and the lead screw and stripping off the milling head Control the orientation 90 angle horizonal and vertical of the column with the reference planes on the engine bed of the lathe In order to prevent you from having to reorient the milling head whe...

Page 17: ...facturers must also be in optimum condition 5 1 Safety The consequences of incorrect maintenance and repair work may include Serious injury to personnel working on the milling machine Damage to the milling machine Only qualified personnel should carry out maintenance and repair work on the milling machine Only carry out work on the milling machine if it has been unplugged from the mains power supp...

Page 18: ...the spindle nut with an adjusting screw By re adjusting you can assure smooth running of the toolpath otherwise the wear by friction between spindle nut spindle would increase considerably Every six months Geared mill drill head Grease Swivel the mill drill head to the right by 90 Detach the cover plate on the rear side Lubricate the gear wheels The spindle bearing arrangement is permanently lubri...

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Page 20: ...l 03338116 58 3 20 Bellows 03338116 20 1 59 Scale ring 03338116 59 3 21 Nut M5 03338116 21 2 60 Bearing 51200 03338116 60 5 22 Fixing of bellows 03338116 22 1 61 Hexagon socket screw M6 x 10 03338116 61 2 23 Rubber chip cover 03338116 23 1 62 Bush of top layer limit stop X axis 03338116 62 2 24 Gib 03338116 24 1 63 Rectangular nut sliding block 03338116 63 1 25 Nut M16 x 1 5 03338116 25 2 64 Scale...

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Page 22: ...218 1 219 Cover cap of draw in rod 0 3338116 219 1 257 Hub star knob pinhole infeed 0 3338116 257 1 220 Engine cover 0 3338116 220 1 258 Scale ring star knob 0 3338116 258 1 221 Motor 0 3338116 221 1 222 Hexagon socket screw M4 x 8 0 3338116 222 6 260 Hexagon socket screw M4 x 10 0 3338116 260 3 223 Washer 4 0 3338116 223 6 261 Cover panel 0 3338116 261 1 224 Hexagon socket screw M6 x 14 0 3338116...

Page 23: ...list for electrical system Designation Article No Qty Designation Article No Qty Control board 0 3338116 301 1 Motor 0 3338116 303 1 Fine wire fuse 0 3338116 302 1 Emergency stop on off 0 3338116 304 1 Potentiometer 0 3338116 305 1 23 ...

Page 24: ...an surfaces well Keep surfaces free of grease Use M10 taper Motor won t start Defective fuse Have it checked by authorized personnel Working spindle rattling on rough workpiece Climb milling machine not possible under the current operating conditions Clamping levers of the movement axes not tightened Loose collet chuck loose drill chuck loose draw in rod Tool blunt Workpiece loose Excessive slack ...

Page 25: ...taper of the bit or the drill chuck Workpiece Piece to be milled drilled or machined Draw in rod Threaded bar for fastening the taper mandrel in the spindle sleeve Drill chuck Device for the holding bit Collet chuck Holding fixture for end mill cutters Drill mill head Upper part of the drilling milling machine Spindle sleeve Hollow shaft in which the milling spindle turns Milling sleeve Shaft acti...

Page 26: ...a follow up service for our products which extends beyond shipment We would be grateful if you could send us the following information Modified settings Experiences with the milling machine which could be important to other users Repeated failings 26 ...

Page 27: ...7 4 EC Declaration of Conformity 27 ...

Page 28: ...dual protection gear 6 Installation and assembly 9 Installation drawing 10 M Maintenance 17 O Operating material 8 Operation 11 P Product follow up 26 Proper use 3 Protective cover 5 S Safety check 5 Safety devices 5 Safety during operation 6 Spare parts list 20 22 Spindle seat 8 Standard values cutting speeds 14 Starting the machine 12 Storage 9 Swiveling the mill drill head 15 T Technical data 8...

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CHESTER Champion Mill 16VS, Instruction Manual

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