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THE G83 TOOL 

T H I S   T O O L   I S   O B S O L E T E ;   S E E   G 8 3 A   F O R   R E P L A C E M E N T  

 

 
TABLE OF CONTENTS

 

Description  ................................................................................................................................................................................ 1 

Specifications for G83  .............................................................................................................................................................. 1 

Safety Warnings  ....................................................................................................................................................................... 2 

How to Use the G83  ................................................................................................................................................................. 3 

Maintenance and Repair  .......................................................................................................................................................... 3 

Fill and Bleed Instructions  ........................................................................................................................................................ 4 

Trouble Shooting  ...................................................................................................................................................................... 4 

Overhaul  .................................................................................................................................................................................... 5 

Air Valve  ...................................................................................................................................................................... 5 
Head Sub-Assembly  ................................................................................................................................................... 5 
Handle Sub-Assembly  ................................................................................................................................................ 6 

G83 Pulling Heads  ............................................................................................................................................................. 6 & 7 

Cross Section Drawing of G83  ................................................................................................................................................. 8 

Parts List for G83 Riveter  ......................................................................................................................................................... 9 

Exploded View of G83 ............................................................................................................................................................. 10 

Declaration of Conformity  ........................................................................................................................................ Back  Cover 

DESCRIPTION 

The Cherry G83 pneumatic-hydraulic lockbolt installation tool is a heavy duty production tool designed for high speed, reliable 
installation of the most popular sizes of aircraft lockbolts. 

This extremely powerful tool has been designed with many 
ergonomic features: light weight (4.95 pounds) (2.25 kg.), less 
recoil, low noise, and a comfortable fit in the operator’s hand. It can 
be operated in any position with one hand. 

By bending the rubber pin deflector (63) sideways, 1-1/2" additional 
clearance can be obtained. 

This tool can also be used to install blind bolts and blind rivets. See 
the section on “Pulling Heads” for correct pulling head part number. 

SPECIFICATIONS FOR G83 

Cherry Aerospace’ (CHERRY) policy is one of continuous 
development. Specifications shown in this document may be subject 
to change which may be introduced after publication. For the latest 
information always consult CHERRY. 

AIR PRESSURE 

90 to 110 PSI (6.2 to 7.6 bar) . 

STROKE 

7/16 inch (11.1 mm) 

PULLING FORCE  

3,750 lbs. (16.7 kN) @ 90 PSI (6.2 bar), 

 

800 lbs. (3.56 kN) on return stroke 

CYCLE TIME 

Approximately one second 

WEIGHT 

4.95 lbs. (2.25 kg) 

NOISE LEVEL 

78.4 dB (A) 

VIBRATION 

less than 2.5 m/s

AIR CONSUMPTION 

0.16 SCF/cycle (4.53 L/cycle) 

Summary of Contents for 5130-01-435-3507

Page 1: ...1224 East Warner Ave Santa Ana Ca 92705 Tel 1 714 545 5511 Fax 1 714 850 6093 www cherryaerospace com THIS TOOL IS OBSOLETE SEE G83A FOR REPLACEMENT G83 Lockbolt Power Tool 5130 01 435 3507...

Page 2: ...ght weight 4 95 pounds 2 25 kg less recoil low noise and a comfortable fit in the operator s hand It can be operated in any position with one hand By bending the rubber pin deflector 63 sideways 1 1 2...

Page 3: ...et before attempting to service adjust fit or remove any accessory Do not operate the tool when it is directed at any person Ensure that the vent holes do not become blocked or covered and that air li...

Page 4: ...ngle pulling head the stem will eject out the front MAINTENANCE AND REPAIR The G83 has been manufactured to give maximum service with minimum care In order that this may be accomplished the following...

Page 5: ...over the tool head attach tool to air line Excess oil and air will be discharged into cloth Place the screw 49 with the Stat O Seal 50 into the top hole and tighten TROUBLESHOOTING 1 Check the airlin...

Page 6: ...fingers Gently push and wiggle sleeve to allow O rings to slip past inner ports Spring 4 is best installed using tool 836B700 to push the large diameter coil into the groove Caution the riveter cannot...

Page 7: ...sher 30 with the smooth side of the air piston facing you Place the larger washer 32 over the threaded shaft with the counterbored side toward the air piston To finish the air piston assembly thread t...

Page 8: ...LING HEAD The H513 series pulling heads are available to accommodate the 1 8 diameter through 1 4 diameter lockbolts in varying lengths The pictured head assembly is swivel nose self releasing chisel...

Page 9: ...8 CROSS SECTION OF G83 THIS TOOL IS OBSOLETE SEE G83A FOR REPLACEMENT...

Page 10: ...70 1 32 700B4 BASE HANDLE 1 33 P 735 RING RETAINING INT 3 500 DIA 1 34 700B109 COVER BASE 1 35 P 736 RING RETAINING EXT 2 250 DIA 1 36 703A33 ASSEMBLY TRIGGER INCLUDES P 223 1 37 P 223 O RING 285 145...

Page 11: ...10 EXPLODED VIEW OF G83 THIS TOOL IS OBSOLETE SEE G83A FOR REPLACEMENT...

Page 12: ...O QUALITY FITNESS FOR PURPOSE OR MERCHANTABILITY IS HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY SELLER THIS WARRANTY IS VOID IF SELLER IS NOT NOTIFIED IN WRITING OF ANY REJECTION OF THE GOODS WITHI...

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