Chemtrac DuraTrac 4 Quick Start Up Manual Download Page 9

 

Signal Health 

Signal  Health  is  an  important  advanced 

diagnostic  feature  that  is  unique  to  Chemtrac’s  DuraTrac  4  sensor.    This  readout 

provides a higher level of confidence in the accuracy of the displayed streaming current reading.  The Signal Health feature is 
constantly analyzing the generated signal coming from the probe (which is an approximate 5 Hz sine wave) and looking for any 
changes  in  the  signal  performance  that  might  indicate  a  problem  such  as  a  fouled  sensor,  worn  mechanics,  or  other 
interferences that can cause the reading to be less accurate.  A signal health greater than 97% indicates a near perfect signal 
is coming from the sensor.  If the signal drops  below 96%, especially for an extended period, then sensor cleaning is likely  
required.  If cleaning does not raise the signal health, inspection of the waveform signal is recommended to help determine 
the cause of the low signal health.   With older units, replacement of worn parts (e.g. probe, piston, yoke & rod end assembly) 
will typically help restore signal health. 

Waveform Signal

 

 To view the Streaming Current waveform signal, go to Menu> SCM > Options > Diagnostics > Waveform.  The waveform view 
will  update  every  5  seconds.    The  waveform  display  can  aid  tremendously  with  troubleshooting  problems  with  the  SCM 
response or stability.   The Signal Health % of the waveform is only calculated when the signal is greater than 0.050 (peak to 
peak) in amplitude.  As the signal gets closer to zero volts in amplitude, the Signal Health will no longer be calculated and the 

display will show “

---

“ (three dashes).

   

     

 

  

 

 

        Negative SC Signal (0.50 V P-P)         

     Neutral SC Signal (<0.01 V P-P)            Slightly Positive SC Signal (0.04 V P-P) 

 

The image to the left shows how the waveform can appear when the sensor 
has a worn out Yoke in need of replacement.  Hitches start to appear in the 

signal’s rising and falling edges as the

 sensor drive mechanics, which move 

the piston up and down, begin to wear down.  This also causes the peak of 
the sine wave to shift left or right.  These changes in the sine wave cause the 
signal  health  to  drop  down  towards  90%.        Note:  The  Phase  readout 

measures the location of the sine wave’s peak in relation to the square wave 

and should ideally be between 45 to 55%.    

 

 

Left axis shows amplitude of SC Signal 

Right axis shows amplitude of Opto Signal, which should be 10 Volts 

Summary of Contents for DuraTrac 4

Page 1: ...Quick Startup Guide HydroACT Analyzer with DuraTrac 4 Streaming Current Sensor Version 11 10 16...

Page 2: ...Signal Wiring 6 Output Signal and Scaling Information 6 Gain Adjustment Including Cleaning Procedure 7 Sensor Cleaning Frequency 7 Find the Optimum Streaming Current Value and How to Zero the Reading...

Page 3: ...c drain near the sensor as shown below is advised when possible This allows for quick visual verification of flow and reduces sensor maintenance i e seal replacements There are two 1 FNPT sample ports...

Page 4: ...4 Dimensions Mounting DuraTrac 4 Sensor HydroACT...

Page 5: ...the alarm and silence the beeping Menu Navigation The HydroACT Interface is navigated using the buttons located below the display From the Home Screen press the Menu button to access the Menu Screen s...

Page 6: ...Options Connections Output Signal and Scaling Information The Streaming Current 4 20 mA Output is typically mapped to Analog Output 1 8 and scaled 500 to 500 The Signal Health 4 20 mA Output is typica...

Page 7: ...de the probe block or on the probe piston surfaces Try cleaning again and be sure to use the cleaning agent on all surfaces Once reading appears to have stabilized add more raw water until the reading...

Page 8: ...sufficient time to stabilize 2 hours recommended for brand new unit the below procedure should be followed to find the optimum SCV that will be used as the setpoint by which to gauge coagulant dosing...

Page 9: ...the Streaming Current waveform signal go to Menu SCM Options Diagnostics Waveform The waveform view will update every 5 seconds The waveform display can aid tremendously with troubleshooting problems...

Page 10: ...ngly Holding down the Select button will cause the output to change more rapidly Home Screen To make faster changes to the pump speed or to change the setpoint value if not using Zero Offfset simply h...

Page 11: ...art Delay 00 00 00 If 0 controller will initialize in the Start Mode see below for user defined time HH MM SS before switching to Run Mode This occurs on power up and when Process Signal input receive...

Page 12: ...to increase the rate of PID adjustments Options Setup Output Setup Parameter Factory Setting Notes Manual Value 0 Allows the user to adjust the pump output when the Run Mode is set to Manual This sett...

Page 13: ...ero at all times Ramping Disabled Ramping feature is generally only used for applications that start and stop automatically PID control can struggle during a startup event to bring the process variabl...

Page 14: ...al value is increased and vice versa Typical settings used are 0 200 to 1 000 This setting determines the controller s proportional response to the difference between the Setpoint and Process Variable...

Page 15: ...is highly sensitive to noise in the process variable signal and relies on the PV to be fairly proportional to the PID output changes which the Streaming Current reading is generally not If used the Up...

Page 16: ...afe on PV Alarm Disabled Enabling this feature will cause the PID to revert to the Failsafe Mode in response to a Streaming Current alarm high or low reading going active If the Failsafe Mode is set f...

Page 17: ...ns Setup PID Flow Setup Parameter Factory Setting Notes Enabled Disabled This setting is disabled on all units leaving the factory even those ordered with flow pacing capability Enable this setting to...

Page 18: ...is the typical flow rate the plant runs at 400 should be entered as the Nominal Flow 6 The next step is to change the High and Low Output settings for upper and lower controller output range or pump s...

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