background image

 

 

 

Series GX15 Pneumatic Chemical Injection Pump 

Operating Manual 

 

 

 

CP-MAN-PRD-GX15 

REV06 

EFF. DATE 07/23/2019

 

Page 12 of 12 

 

control valve. Repeat two to three times if necessary. When pump runs normal, reset pump stroke rate per 

Section 

2.2 

on page 8.

 

5.2.5

 

Spool  may  be  swollen

    Certain  chemicals  introduced  into  the  motor  through  the  air/gas  inlet  may  be 

absorbed by the standard spool material, causing it to swell. Remove the top cover to inspect if the spool moves 
with light finger pressure. If the spool does not move call CheckPoint to order an exchange. 

5.2.6

 

Seals may be worn in the motor

  If the pump has been in service for some time, the motor seals may have 

worn to the point where the pump can no longer switch. If air leakage is constant during stall, worn or damaged 
seals are indicated. Replace all motor seals. 

5.3

 

Pump strokes erratically 

5.3.1

 

Supply pressure may be fluctuating

   Check  supply pressure with an accurate pressure gauge to ensure 

constant  supply  pressure.  If  fluctuations  are  observed,  replace  gas  pressure  regulator,  or,  if  none  exists,  add  a 
pressure regulator ahead of the air/gas inlet. 

5.3.2

 Seals may be worn in the motor.

 

5.4

 

Chemical leakage  

5.4.1

 

Chemical  may  be  attacking  plunger  seal  elastomer   

A  plunger  seal  attacked  by  chemical  will  appear 

swollen or badly damaged. Contact CheckPoint or your authorized CheckPoint distributor.  

5.4.2

 

Chemical may be attacking plunger material

  The plunger will be severely worn, pitted, or corroded when 

inspected. 

5.4.2.1

 

 Chemical may have abrasives suspended in it

  The plunger will appear scored and the seal will appear 

severely worn. CheckPoint offers high performance chemical filters appropriate for GX15 Series applications. 

5.5

 

Other problems 

If you are experiencing an operating problem not listed above, or if none of the above troubleshooting actions solve 
your operating problem, please contact your Authorized CheckPoint Distributor or call CheckPoint directly at (800) 
847-PUMP or (504) 340-0770. We will work to assist you  determine appropriate next steps. Once CheckPoint has 
had the opportunity to help you troubleshoot your problem, please keep in mind the following regarding repairs: 

CheckPoint offers exchange programs to keep you in service

  

We will ship you a rebuilt pump, which you will be 

able to install prior to sending us your existing pump. Upon receipt of your pump, we will tear it down, rebuild, and 
report our findings. We offer a fixed-price exchange plan, an actual-cost plan, and a consigned exchange. Please 
contact CheckPoint to learn more about our unique exchange services. 

Nothing beats factory-direct repairs

  Although the Series GX15 pump has been designed to be easy to operate 

and repair, the best way to ensure continued reliable service is to have your pump repaired by the factory. OEM 
repair services ensure CheckPoint quality and reliability. 

Remember that after you repair your CheckPoint pump, it should perform like new

  If your pump is anything 

less than awesome, call us to determine what can be done to restore the pump to “like

-

new” performance.

 

Training sessions are available

  CheckPoint strives to maintain excellence in all that we do & we are happy to 

share. If you would like to train your employees on CheckPoint Pumps & Systems, please contact us to discuss 
training options. 

Summary of Contents for GX15 Series

Page 1: ... Free Zone JAFZA 1 AB810 RAK Technology Park Shed 2 Warehouses 7 8 Mandeville LA 70471 USA Kirkhill Place Kirkhill Industrial Estates PO Box 262131 Al Hamra Industrial Zone 1 504 340 0770 Dyce Aberdeen AB21 0GU Scotland Dubai United Arab Emirates 971 04 880 6278 PO Box 54796 44 0 1224 775205 971 04 880 6278 Ras Al Khaimah United Arab Emirates 971 07 223 9961 Series GX15 Pneumatic Chemical Injectio...

Page 2: ...5 1 3 Connecting the Supply Gas 6 2 PUMP OPERATION 7 2 1 Bleeding Priming the Injector Head 7 2 2 Setting the Pump Stroke Rate 8 3 AIR GAS CONSUMPTION 9 4 PUMP MAINTENANCE 10 4 1 Plunger Seal Replacement 10 4 2 Lubrication 10 5 TROUBLESHOOTING 10 5 1 Pump runs but chemical does not discharge at the correct rate 11 5 2 Pump does not stroke 11 5 3 Pump strokes erratically 12 5 4 Chemical leakage 12 ...

Page 3: ... GX15G12C3XXXXX NOTE Important illustrations graphs and charts are located throughout this manual PUMP INSTALLATION 1 1 Process Design Setup 1 1 1 Before installation please inspect the pump carefully If the pump appears to have sustained damage in transit call your CheckPoint Authorized Distributor or CheckPoint Customer Service directly at 800 847 7867 or 504 340 0770 to confirm and report damag...

Page 4: ...nt water entry such as a 180 degree bend 1 1 5 ALL COMPONENTS AND PIPEWORK BETWEEN THE CHEMICAL TANK AND THE SUCTION CHECK VALVE OF THE PUMP MUST BE 100 BUBBLE TIGHT AND FULLY COMPATIBLE WITH THE CHEMICAL AND WITH EACH OTHER FAILURE TO ADHERE STRICTLY TO THIS DIRECTIVE WILL LEAD TO LOSS OF PRIME AND DAMAGE TO THE PLUNGER AND PLUNGER SEAL 1 1 5 1 All fittings and screw on joints without Teflon tape...

Page 5: ...ge or chemical buildup NOTE Even new chemical tanks can contain debris which may cause system damage Removing foreign debris from suction lines and chemical containers will substantially extend the life of the plunger seal and other pump components NOTE CheckPoint recommends using filtration to ensure a maximum particulate size of 140 microns Multiple stages of filtration should be considered depe...

Page 6: ...ll not stall no matter how much liquid reaches the air gas inlet However certain chemicals including but not limited to methanol and corrosion inhibitor may attack the seals in the pumps motor end and should be removed prior to reaching the pump air gas inlet Alternatively if damaging chemicals or other unusual liquids will be present in the supply gas CheckPoint may be able to supply other motor ...

Page 7: ...overy pressure based on a maximum supply pressure of 150 PSIG is 120 PSIG 2 PUMP OPERATION 2 1 Bleeding Priming the Injector Head NOTE Prior to initial pump operation ensure the suction check valve is connected to adequate chemical supply per Section 1 2 2 1 1 Open the chemical supply block valve 2 1 2 Open the process block valve 2 1 3 Open the air supply block valve CAUTION OTHER THAN DURING BRI...

Page 8: ... in this section 2 2 3 With the pump either running or stopped open the Gauge Fill Valve shown as 4 in Figure 1 The gauge should begin to fill Continue filling until the chemical level is at or near the top markings on the gauge then close the Gauge Fill Valve 2 2 4 With the CheckPoint pump running take note of the level of chemical in the gauge using the appropriate scale for the volume units to ...

Page 9: ...nsumption SCFM 68F Chemical Flow Rate GPH Gas Supply Pressure PSIA English Gas Consumption Factor Gas Consumption Nm3 Hr 0C Chemical Flow Rate LPH Gas Supply Pressure BARA SI Gas Consumption Factor NOTE Gas supply pressure value must be absolute pressure not gauge pressure Absolute pressure gauge pressure atmospheric pressure For reference the Earth s atmospheric pressure at sea level is approxima...

Page 10: ...r end first 4 1 7 Lightly grease the plunger prior to reinstalling the head 4 1 8 Carefully insert the plunger into the seal as the head is reinstalled 4 1 9 Install four head bolts and torque to 18 in lb 4 2 Lubrication The CheckPoint Series GX15 motor was designed to run under completely dry internal conditions However regular lubrication will maximize the life of the pump Lubrication minimizes ...

Page 11: ...at the discharge port may be leaking A leaky discharge port may allow gas under pressure to back into the chemical head 5 1 3 Check valves may have been re located away from the chemical head of the pump The checks must stay directly attached to the head in order to facilitate chemical movement 5 1 4 Chemical may be obstructed from entering the pump Plumbing upstream of the chemical head may have ...

Page 12: ...ger will appear scored and the seal will appear severely worn CheckPoint offers high performance chemical filters appropriate for GX15 Series applications 5 5 Other problems If you are experiencing an operating problem not listed above or if none of the above troubleshooting actions solve your operating problem please contact your Authorized CheckPoint Distributor or call CheckPoint directly at 80...

Reviews: