Check-line DXN Operating Instructions Manual Download Page 7

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5.0  CALIBRATION NOTES

The calibration process
involves hanging laboratory
weights from a fixed point,
engaging the vertical line
material which holds the
weights with the tension
meter 3-roller system, 
marking a blank dial face
where the scale pointer
comes to rest for each weight used, dividing the spaces
between load “reading” marks and finish marking and
numbering to show calibration marks and “readings”
on the dial face.

The procedure requires specialized skills and the 
following material:

1. A load stand to simulate the setup shown here.

2.  A set of precision laboratory weights to cover the 

tension range of the instrument.

3.  Factory “standard” nylon monofilaments as shown 

in the Table on page 7.

4.  A Special Calibration Fixture and metric wrench. 

A full, detailed calibration procedure is available upon
request.

5.1  Calibration with Factory Standard Filaments

All DXN Tension Meters are calibrated with laboratory
weights suspended from factory Standard nylon
monofilament sizes, as noted in the table below.  Any
difference in process material size and rigidity from
the Standard materials may result in some error. For
over 95% of applications, the error is not significant
and can be ignored since readings are generally treat-
ed as production setup values or are used for 
comparative purposes. In those cases where highest
accuracy is required, a correction chart showing
Readings vs. Actual Load should be made up by the
user or “Special” calibration should be specified when
an order is placed.

Standard Calibration Monofilament Sizes

Mono-      

Range         

filament

Model

(Grams)  

Dia. (mm)

DXN-50      

5-50   

0.12 

DXN-120 20-120 

 0.12

DXN-200      

20-200    

0.12

DXN-400 

20-400      

0.20

DXN-1000     

50-1000  

0.30

DXN-2000        

200-2000

0.50

DXN-5000 400-5000 0.80
DXN-10K    

2-10 Kg  

1.00

DXN-20K-L

5-20 Kg  

1.50

DXN-30K-L

5-30 Kg  

1.50   

DXN-50K-L

5-50 Kg  

1.50 (steel rope)

Summary of Contents for DXN

Page 1: ...HECK LINE BY ELECTROMATIC DXN Operating Instructions Distributed by ABQ Industrial LP USA Tel 1 281 516 9292 888 275 5772 eFax 1 866 234 0451 Web https www abqindustrial net E mail info abqindustrial net ...

Page 2: ...racy 1 of full scale or 1 graduation mark on scale Diameter of Scale 54 mm Maximum Speed standard 2000 m min optional 3500 m min K optional 5000 m min HS Outer roller distance c c DXN 30 to DXN 1000 EX 38 mm DXN 200 to DXN 10K 100 mm DXN 2K 150 or 200 mm DXN 30K to DXN 50K 250 mm Roller material standard Hard coated aluminum optional Hardened steel ST Ceramic CE Phenolic PH Housing material Die ca...

Page 3: ...3 Air Dashpot Damping DXN Tension Meters incorporate a moderate amount of movement damping to smooth out some high fre quency tension fluctuation However where process fluctuations result in rapid pointer swings which make it difficult or near impossible to read the scale an optionally available Air Dashpot Damping mechanism can be provided to slow down the pointer swings to permit a reading In se...

Page 4: ...n high range instruments the return spring force must be strong enough to bring the outer rollers back to their original position during measurement The average person will find it difficult to operate the mechanism just with thumb pressure on the Thumb Piece alone This is especially true with models rated 20 Kg and higher Adding the Lever Assembly shown here will greatly reduce the effort require...

Page 5: ...e 5 4 Calibration Verification Schedule Frequency of calibration accuracy verification depends on many factors These include frequency and extent of tension overloads operating speeds length of oper ating times environment care in handling etc Such determination is best made by the user s Quality Assurance Department based on the user s experience However a quick calibration check near the anticip...

Page 6: ...to return to their original position CAUTION Do not let the Thumb Piece snap back as this may affect calibration and also damage the instrument 8 5 2 Special Calibration Special Calibration is optionally available for a specific material type and size so long as the material fits the mechanical limits and range of the instrument The customer must supply a 10 ft sample 3 meters of the material Such...

Page 7: ...quest 5 1 Calibration with Factory Standard Filaments All DXN Tension Meters are calibrated with laboratory weights suspended from factory Standard nylon monofilament sizes as noted in the table below Any difference in process material size and rigidity from the Standard materials may result in some error For over 95 of applications the error is not significant and can be ignored since readings ar...

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