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HEALTH AND SAFETY

PRECAUTIONS

Please take care when installing the
appliance that the requirements of the
Health and Safety at Work Act 1974
are met.

Some types of fire cement are caustic
and should not be allowed to come
into contact with the skin. In case of
contact wash with plenty of water.

If there is a possibility of disturbing
any asbestos in the course of
installation then please use
appropriate protective equipment.

There must not be an extractor fan
fitted in the same room as the fire as
this can cause the appliance to emit
fumes into the room.

There must be an adequate air supply
into the room in which the appliance
is installed totalling at least 100
square cm. (16 square inches) to
provide combustion air. This is
particularly necessary if the room is
double glazed.

In addition to these instructions the
requirements of BS:8303 and BS:6461
Pt 1&2; 1984 must be fulfilled. Local

Authority Byelaws and Building
Regulations regarding the installation
of Solid Fuel burning appliances, flues
and chimneys must also be observed.

PERFORMANCE

The rated output for the DX45iB is
10.1 kW (34500 btu/h) to water and
3.1 kW (10600 btu/h) to the room.

The rated output for the DX50iB is
12.0 kW (41000 btu/h) to water and
2.2 kW (7500 btu/h) to the room.

These are the outputs obtained during
testing in accordance with BS 3378
burning the standard test fuel with the
doors closed over a 4 hourly
re-fuelling interval. The heat output to
the room is directly proportional to
the heat output to water as shown in
Fig. 5. This means that if the water
heating load is less than the rated
output then the room heating will be
reduced by the same proportion. This
must be borne in mind when
calculating the heating requirements.

CHIMNEY

In order for the appliance to perform
satisfactorily the chimney height must
not be less than 4 metres measured
vertically from the outlet of the
appliance to the top of the chimney.
The chimney should preferably be 175
mm (7 inches) or 200mm (8 inches)
internal diameter or square with sides
of 175mm or 200mm internally and

MUST NOT BE LESS THAN
150mm (6 INCHES) INTERNAL
DIAMETER OR 150 x 150mm
INTERNAL SQUARE.

If an existing chimney is to be used it
must be swept and checked, it must be
in good condition, free from cracks
and blockages, and should not have an
excessive cross sectional area (eg.
greater than 250mm x 250mm). If you
find that the chimney is in poor
condition then expert advice should be
sought regarding the necessity of
having the chimney lined. If it is
found necessary to line the chimney
then a lining suitable for Solid Fuel
must be used.

If there is no existing chimney then a
prefabricated block chimney or a twin
walled insulated stainless steel flue to
BS:4543 can be used either internally
or externally. These chimneys must be
fitted in accordance with the
manufacturers instructions and
Building Regulations.

Single wall flue pipe is suitable for
connecting the appliance to the
chimney but is not suitable for using
for the complete chimney.

If it is found that there is excessive
draw in the chimney then a draught
stabilizer should be fitted.

INSTALLATION INSTRUCTIONS FOR THE

CHARNWOOD DX45iB & DX50iB

Fig. 5. Performance Chart

0

2.0

4.0

6.0

8.0

10.0

12.0

1.0

2.0

3.0

Boiler

Output

(kW)

Space Output (kW)

DX50iB

DX45iB

Fig. 7. Limiting Dimensions Of

Surround And Opening

Fig. 6. Limiting Dimensions

Of Hearth

Minimum

400 mm

265 mm

This Dimension Is The
Minimum Level Area
Required To Enable The
Ashpit Door To Be
Opened.
For Overall Sizes Of
Hearth See The
Section Titled "Hearth".

A

B

Dim. A:

Dim. B:
Max. 575mm (22 2/3")
Min. 555mm (21 3/4")

Max. 470mm (18 1/2")
Min. 405mm (16")

The shaded area on the face of

the surround is the minimum flat

area required.

750 mm

660 mm

Page 7

DX50iB 3/99

Summary of Contents for DX45iB

Page 1: ...rating and Installation Instructions Charnwood DX45iB DX50iB Multifuel Roomheater With Boiler Bishops Way Newport Isle Of Wight PO3O 5WS U K Tel 01983 537799 Fax 01983 537788 E Mail charnwood ajwells co uk ...

Page 2: ...y Cleaning 4 Special Points When Burning Coal 4 Maintenance 5 Chimney Sweeping 5 Trouble Shooting 5 Installation Instructions Health Safety Precautions 7 Performance 7 Chimney 7 Hearth 8 Preparation Of Fireplace 8 Central Heating System 8 System Controls 9 Fitting The Fire 9 Flue Connection Infilling 9 Thermostat 10 Assembly 10 Pre Lighting Check 10 Commissioning 10 Overall Dimensions 11 Exploded ...

Page 3: ...soned wood should be burnt on this appliance as burning wet unseasoned wood will give rise to heavy tar deposits For the same reason hard wood is better than soft wood Burning wet unseasoned wood will also result in considerably reduced outputs The wood should be cut and split and then left to season in a well ventilated dry place for at least one year but preferably two years before use Peat Ensu...

Page 4: ...when the doors are open than fuels like phurnacite sunbrite and ancit For safety reasons use a spark guard and do not leave the fire unattended with the doors open SYSTEM CONTROLS The heating system controls may consist of time switches room thermostats outdoor temperature thermostats and thermostatic radiator valves in virtually any combination These will work in conjunction with the thermostat c...

Page 5: ...etting When burning wood do not riddle but simply turn the air control to maximum until the fire picks up and then set the air control at the desired setting and refuel as necessary THROAT PLATE AND FLUEWAY CLEANING It is important that the throat plate and all the appliance flueways are kept clean When burning smokeless fuels they should be cleaned monthly When burning other fuels they should be ...

Page 6: ... sweep the chimney ensuring that soot is removed from all horizontal surfaces after sweeping In situations where it is not possible to sweep through the appliance the installer will have provided alternative means such as a soot door After sweeping the chimney the appliance flue outlet and the flue pipe connecting the appliance to the chimney must be cleaned with a flue brush After clearing any so...

Page 7: ...ney Fires If the chimney is thoroughly and regularly swept chimney fires should not occur However if a chimney fire does occur turn the control knob to the minimum setting and tightly close the doors of the appliance This should cause the chimney fire to go out in which case the control should be kept at the minimum setting until the fire in the appliance has gone out The chimney and flueways shou...

Page 8: ...perform satisfactorily the chimney height must not be less than 4 metres measured vertically from the outlet of the appliance to the top of the chimney The chimney should preferably be 175 mm 7 inches or 200mm 8 inches internal diameter or square with sides of 175mm or 200mm internally and MUST NOT BE LESS THAN 150mm 6 INCHES INTERNAL DIAMETER OR 150 x 150mm INTERNAL SQUARE If an existing chimney ...

Page 9: ...ombined heating and domestic hot water system then a double feed indirect hot water storage cylinder to BS 1566 part 1 should be used In order to prevent the build up of scale and corrosion a suitable inhibitor should be used The system must be correctly vented as shown in Figs 8 and 9 The height differential between the header tank and the appliance must not exceed 15 2 metres 50 feet If all four...

Page 10: ... fire cement to the rear face of the sealing flange on the appliance Fit it into the opening ensuring that it is central and that a good seal is made between the sealing flange and the face of the surround The fire should be screwed to the hearth through the holes at the base of the sealing flange Remove any excess fire cement from around the sealing flange Connect the heating system to the boiler...

Page 11: ...imum setting the flap should be 18 mm from the air inlet as shown in Fig 12 To adjust the distance slacken the locking nut and adjust as necessary When set correctly re tighten the locking nut Ensure that the flap opens and closes freely as the knob is turned ASSEMBLY Fit the side panels hood and top grid onto the appliance Instructions for this are enclosed with the panel pack Replace any interna...

Page 12: ...8 i d To Suit 150mm Flue Pipe Charnwood DX45iB DX50iB Overall Dimensions dimensions are in mm Boiler Tappings 1 BSP Female 2 On Each Side Of Boiler 620 400 240 261 250 360 120 147 547 520 Page 11 DX50iB 3 99 ...

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