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Char-Griller Double Play 5650, Owner'S Manual

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Char-Griller Double Play 5650 Owner'S Manual Download Page 44

C-8

TROUBLESHOOTING

GAS GRILL TROUBLESHOOTING

Problem

Possible Cause

Prevention/Cure

Burner will not light using 
knobs.

Wires and/or electrode 
covered with cooking residue

Clean wire and/or electrode 
with rubbing alcohol

Electrode and burners are wet Wipe dry with cloth

Electrode cracked or broken- 
sparks at crack

Replace electrode

Wire loose or disconnected

Reconnect wire or replace 
electrode/wire assembly

Burner will not light with 
match.

No gas fl ow

Check if propane tank is 
empty. If propane tank is not 
empty, refer to “Sudden drop 
in gas fl ow or reduced fl ame 
height.” If empty, replace or 
refi ll.

Coupling nut and regulator not 
connected

Turn the coupling nut about 
one-half full connected to 
three quarters additional turn 
until solid stop. Tighten by 
hand only. Do not use tools.

Burner will not light with 
match.

Obstruction of gas fl ow

Clean burner tubes AND
Check for bent or kinked 
hose

Disengagement of burner to 
valve

Re-engage burner and valve

Insects in venturi (burner 
insert)

Clean venturi

Burner ports clogged or 
blocked

Clean burner ports

Persistent grease fi re

Grease trapped by food build-
up around burner system.

Turn knobs to OFF. Turn 
gas OFF. Clean burner and 
tubes.

Flashback (fi re in burner 
tube(s))

Burner and/or burner tubes 
dirty.

Turn knobs to OFF. Turn 
gas OFF. Clean burner and 
tubes.

Inside of lid appears to be 
peeling
- like paint peeling

 Baked on grease buildup has 
turned to carbon and is fl aking 
off.

Clean inside of lid thoroughly. 
The lid is not painted on the 
inside. Re-coat with vegeta-
ble oil per earlier directions.

Summary of Contents for Double Play 5650

Page 1: ...d by Char Griller A J Manufacturing Using the information contained in this manual without consent of Char Griller and or A J Manufacturing is strictly prohibited OM_A5650_EI_ A 2 OWNER S MANUAL GAS SAFETY CERTIFICATION AUSTRALIA AND NEW ZEALAND SAI 400317 AS NZS 5263 SAI Global ...

Page 2: ...Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance For Outdoor Use Only outside any enclosure ...

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Page 5: ...al injury or death DANGER DO NOT use gas grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation Do not use in or on boats or recreational vehicles WARNING Accessible parts may be very hot Keep young children away Read the instruction literature before using the appliance The use of unauthorized parts can create unsafe conditions and environment NOTE The use and insta...

Page 6: ...o relight the burners following lighting instructions Keep children and pets away from grill when in use Some parts of the grill will become very hot When cleaning the valves and burners be careful not to stretch the valve orifices or burner ports Move gas hoses as far away as possible from hot surfaces and dripping hot grease Gas may still be present in a cylinder that appears to be empty Adhere ...

Page 7: ...y fastened and tightened Keep all combustible items and surfaces at least 36 inches 91 4cm away from grill at all times DO NOT use this grill or any gas product near unprotected combustible constructions Do not use in an explosive atmosphere Keep grill area clear and free from combustible materials gasoline and other flammable vapors and liquids Never keep a filled container in a hot car or car tr...

Page 8: ... dispersed by wind and natural convection ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover Within a partial enclosure that includes an overhead cover and no more than two walls Within a partial enclosure that includes an overhead cover and more than two w...

Page 9: ...assembly Do not spray aerosols in the vicinity of this appliance while it is in operation Do not use or store flammable materials in or near this appliance Do not place articles on or against this appliance Do not modify this appliance Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges Do not use gasoline kerosene or alcohol to light charcoal Use of any ...

Page 10: ... tray after every use once completely cooled Heat guages maintain moisture which will result in steam during cooking Smoke will escape from other areas than smokestacks This will not affect cooking It is recommended that charcoal grill be heated up and fuel kept red hot for at least 30 minutes prior to first time cooking Do not cook before briquettes have turned gray with ash WARNING Do not use sp...

Page 11: ...any questions that are not addressed in this manual or if you need parts please go back to the retailer and or distributor where you purchased this product Your retailer may require Model Serial and proof of purchase Document Your Grill Model and Serial Numbers HERE Model and Serial number are located on the back of the grill body or on the leg ________________________ ________________________ MOD...

Page 12: ...titled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Save your receipt for all warranty claims ...

Page 13: ...B 1 CAUTION Handles are Hot CAUTION Handles are Hot ASSEMBLY INSTRUCTIONS ...

Page 14: ...2 3 4 5 5 6 7 8 9 10 11 12 12 13 14 14 15 16 17 17 18 18 19 20 21 22 23 24 24 25 25 26 27 27 27 28 29 30 31 32 33 34 34 35 35 36 36 37 37 38 38 39 40 42 41 43 44 45 46 47 48 49 50 50 51 52 53 53 55 56 57 58 59 54 60 61 ...

Page 15: ...IDE BURNER PIPE 31 1 CAST IRON BURNER CAP 32 1 POT STAND 33 1 SIDE BURNER LID 34 2 HOOD HANDLE WITH WING NUTS LOCK WASHERS Item QTY Part Name 35 2 LOGO PLATE 36 2 BEZEL FOR THERMOMETER 37 2 THERMOMETER 38 2 GAS SMOKESTACK 39 1 CHARCOAL SMOKESTACK 40 1 SMOKESTACK DAMPER CHARCOAL GRILL 41 1 ACORN NUT 42 1 SMOKESTACK SPRING 43 1 SIDE BURNER SPARKER TIP 44 3 BURNER TUBE FLARE UP SHIELD SUPPORT BACK 45...

Page 16: ...Hex Nuts should be on the inside of the grill unless stated otherwise Unpack all contents in a well cleared and padded area Estimated Assembly Time 45 minutes 20x 1 HEX BOLT 4 PCS 20x 3 4 HEX BOLT 5 PCS 20x HEX BOLT 46 PCS 2 5 FLAT WASHER 2 PCS FLAT WASHER 10 PCS 20 HEX NUT 25 PCS LOCK WASHER 27 PCS HINGE PIN 2 PCS LARGE COTTER PIN 2 PCS SMALL COTTER PIN 3 PCS CENTER HINGE PIN 1 PC SCREW 3 PCS 10 ...

Page 17: ...EFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED ASSEMBLY to FRONT BACK CART BRACE ASSEMBLY using eight 8 20 x HEX BOLTS eight 8 LOCK WASHERS Lock Washer Hex Bolt Lock Washer Hex Bolt PARTS USED IN STEP Lock Washer 8 Hex Bolts 8 ...

Page 18: ...B 6 Step 2 Attach FRONT BACK CART BRACE to LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED ASSEMBLY using four 8 20 x HEX BOLTS Hex Bolt EXPLODED VIEW Hex Bolt PARTS USED IN STEP Hex Bolts 8 ...

Page 19: ...UB CAP onto AXLE then slide AXLE through WHEELS and LEFT LEG WELDED ASSEMBLY as shown below Finish by attaching 2nd WASHER COTTER PIN and HUB CAP Flat Washer Hub Cap Cotter Pin EXPLODED VIEW Hub Cap 2 Flat Washer 2 5 inch 2 PARTS USED IN STEP Large Hair Cotter Pin 2 ...

Page 20: ...CKETS and CATCH PAN STOPPER BRACKET to GAS GRILL BODY BOTTOM HALF using six 6 10 24 x 2 5 SCREWS Catch Pan Slider Bracket Catch Pan Stopper Bracket Screws VIEW BOTTOM HALF OF GRILL Flipped upside down 10 24 x 2 5 Screw 6 PARTS USED IN STEP ...

Page 21: ...tep 5 Attach GRILL BODIES onto CART using eight 8 20 x HEX BOLTS eight 8 LOCK WASHERS and eight 8 FLAT WASHERS Hex Bolt Lock Washer Flat Washer Lock Washer 8 PARTS USED IN STEP 1 4 Flat Washer 8 Hex Bolts 8 ...

Page 22: ...B 10 Step 6 Insert REMOVABLE CATCH PAN under GRILL BODY through CATCH PAN SLIDER BRACKETS as shown below B C DETAIL B SCALE 1 2 DETAIL C SCALE 1 2 Catch Pan Slider Bracket EXPLODED VIEW ...

Page 23: ...t Lock Washer PARTS USED IN STEP REVERSED VIEW Side Burner NOTE The head of the HEX BOLTS should be facing inside the grill after the CONTROL PANEL and SIDE BURNER are successfully attached Screw four 4 HEX BOLTS and four 4 LOCK WASHERS into the SIDE BURNER SIDE Screw four 4 HEX BOLTS and four 4 LOCK WASHERS into the CONTROL PANEL Hex Bolt Lock Washer Hex Bolts 8 Lock Washer 8 ...

Page 24: ...the burner over the end of the valve and secure using three 3 BURNER SCREWS as shown below The burner with the longer wire goes on the right side of the GRILL BODY Burner Screw End of Valve UNDERSIDE OF CONTROL PANEL EXPLODED VIEW Screws 3 PARTS USED IN STEP ...

Page 25: ...AL GRILL BODY using one 1 20 x HEX BOLT two 2 FLAT WASHERS one 1 LOCK WASHER and one 1 20 FLANGE HEX NUT as shown below Flange Hex Nut Lock Washer Flat Washer Hex Bolt GAS CHARCOAL Ignitor Receptors Ignitor Wires Damper Circle Flat Washer PARTS USED IN STEP 3 4 Hex Bolt 1 1 4 Flat Washer 2 Lock Washer 1 Hex Nut 1 ...

Page 26: ...B 14 Step 11 Attach SIDE HANDLE to side of CHARCOAL GRILL BODY using two 2 20 x HEX BOLTS and two 2 LOCK WASHERS Hex Bolt Lock Washer GAS CHARCOAL PARTS USED IN STEP 1 2 Hex Bolt 2 Lock Washer 2 ...

Page 27: ...L HOOD and CHARCOAL GRILL HOOD with two 2 LOCK WASHERS and two 2 WING NUTS per handle Then attach THERMOMETER and BEZELS to GRILL HOODS THERMOMETER inserts through BEZEL and then GRILL HOOD Secure with a WING NUT Handle Thermometer Bezel Wing Nut ...

Page 28: ...three 3 SMALL COTTER PINS and one 1 CENTER HINGE PIN TIP Mount the charcoal hood first by inserting the center hinge pin from the right Then position the gas hood and slide the center hinge pin through both the charcoal and gas hoods Secure with cotter pin Flange Hex Nut Hex Bolt Hinge Pin Center Hinge Pin Small Cotter Pin PARTS USED IN STEP 1 2 Hex Bolt 6 Hex Nut 6 PARTS USED IN STEP Hinge Pin 2 ...

Page 29: ... RACKS to inside of GRILL HOODS using four 4 20 x 1 1 2 HEX BOLTS four 4 20 x 3 4 HEX BOLTS and twelve 12 20 FLANGE HEX NUTS 1 1 2 Hex Bolt 3 4 Hex Bolt Flange Hex Nut PARTS USED IN STEP 3 4 Hex Bolt 4 Hex Nut 12 1 1 2 Hex Bolt 4 ...

Page 30: ...B 18 Step 15 Continued EXPLODED VIEW EXPLODED VIEW ...

Page 31: ...B 19 Step 16 Assemble the FRONT SHELF together Then attach the FRONT SHELF assembly to the CHARCOAL GRILL BODY Shoulder Bolt 4 Hex Nut 4 PARTS USED IN STEP 1 2 Hex Bolt 1 2 Hex Bolt 4 Shoulder Bolt ...

Page 32: ...ach POT STAND to SIDE BURNER BODY attach HEAT TENT over SIDE BURNER and place ASHPAN in CHARCOAL GRILL BODY with FIRE GRATE HANGERS Step 18 Place COOKING GRATES in GRILL BODY Flame Tent Cooking Grates Ash Pan Pot Stand ...

Page 33: ...B 21 Step 19 Slide one 1 GREASE TRAY into place on guide rails underneath SIDE BURNER BODY and other GREASE TRAY underneath CATCH PAN Step 20 Attach UTENSIL HOOKS to SIDE BURNER using 3 S HOOKS S Hooks ...

Page 34: ... SECURE BRACKET to front of GAS GRILL BODY EXPLODED VIEW Tank Secure Bracket Tank Secure Bracket EXPLODED VIEW PARTS USED IN STEP 1 2 Hex Bolt 2 Hex Nut 2 Carriage Bolt 1 Wing Nut 1 1 2 Hex Bolt Hex Nut Carriage Bolt Wing Nut ...

Page 35: ...B 23 Step 22 Unscrew IGNITER PUSH BUTTON and insert one 1 AA battery negative side first Then screw back IGNITER PUSH BUTTON Igniter Push Button Battery ...

Page 36: ...lacement parts that are not intended for this grill Hint The paper label that is affixed to the hood is more easily removed when the hood is warm Any remaining glue residue can be cleaned off with a spray lubricant like WD 40 Do NOT use any other type of solvent or cleaner because this will damage the finish paint coating on the grill H 49 21 x W 63 98 x D 30 5 ...

Page 37: ...fe always check that you have the correct items before operating the appliance The hose used must conform to the relevant standard for the country of use Worn or damaged hose must be replaced Ensure that the hose is not obstructed kinked or in contact with any part of the barbecue other than at its connection Connecting the Hose to the Appliance Before connection ensure that there is no debris cau...

Page 38: ...ly use 20 pound 9 kg cylinders equipped with a Type 1 cylinder connection device for outdoor cooking appliances The cylinder must include a collar to protect the cylinder valve Before connection be sure that there is no debris caught in the head of the gas cylinder head of the regulator valve or in the head of the burner and burner ports Connect regulator valve and hand tighten firmly Disconnect t...

Page 39: ...the side burner valve 5 Inspect the solution at the connection looking for bubbles If NO bubbles appear the connection is secure If bubbles appear you have a leak 6 Disconnect regulator from the tank and reconnect making sure the connection is secure 7 Retest after fixing leak If you continue to see bubbles replace the cylinder 8 Turn gas off after testing Lighting Instructions Always open hood wh...

Page 40: ...erclockwise to HIGH position then push in and turn to OFF Never force knob without pushing in as this can damage valve and knob For side burner push in and turn to OFF 2 Promptly close gas cylinder valve 3 Close grill hood Lighting Burner with a Match 1 Push in and rotate knob to HIGH position 2 Place match in match holder installed on side of grill housing Once lit place flame through cooking gra...

Page 41: ...Cylinders must be stored outdoors in an upright position and out of the reach of children The cylinder must never be stored where temperatures can reach over 121 F 50 C Do not store the cylinder near flames pilot lights or other sources of ignition DO NOT SMOKE NEAR A GAS CYLINDER Again this appliance is designed for use outdoors away from any flammable materials It is important that there are no ...

Page 42: ...d 4 Maintain 250 F 121 C temperature on both grills for two 2 hours For gas grill simply adjust knobs and monitor temperature For charcoal grill control heat with dual dampers and adjustable fire grate Adjust grate one end at a time More airflow means more heat 5 NEVER EXCEED 450 F 230 C AS THIS WILL DAMAGE THE FINISH AND CONTRIBUTE TO RUST 6 You can lightly coat the exterior of the grill body whi...

Page 43: ...de the grill You can use either vegetable spray or liquid vegetable oil applied using a paper towel on a cooled grill Cleaning the Burner Assembly 1 Turn gas off at control knobs and gas tank 2 Remove cooking grates and heat shield 3 Remove grease collector 4 Remove burner by unscrewing self taping screw using Phillips head screwdriver 5 Lift burner up and away from gas valve orifice 6 Clean inlet...

Page 44: ... one half full connected to three quarters additional turn until solid stop Tighten by hand only Do not use tools Burner will not light with match Obstruction of gas flow Clean burner tubes AND Check for bent or kinked hose Disengagement of burner to valve Re engage burner and valve Insects in venturi burner insert Clean venturi Burner ports clogged or blocked Clean burner ports Persistent grease ...

Page 45: ...ull length of burner Burner ports are clogged or blocked Clean Burner ports Flame is yellow or orange New burner may have residu al Manufacturing oils Burn Grill for 15 minutes with the lid closed Insect nests in venturi Clean venturi Food residue grease or sea soning salt on burner Clean burner Poor alignment of valve to burner venturi Assure burner venturi is properly engaged with valve Flame bl...

Page 46: ...This Page Intentionally Left Blank ...

Page 47: ...D 1 KnowYour Cuts of Meat GRILLING RECIPES ...

Page 48: ...neness Control heat with dual dampers and adjustable fire grate Tip Place grilled meat back in the marinade for several minutes before serving it will become tastier and juicier CAUTION Boil extra marinade first to kill bacteria remaining from the raw meat MARINATED FLANK STEAK Mix marinade ingredients in nonmetal dish Let steak stand in marinade for no less than 4 hours in refrigerator Brown each...

Page 49: ... tsp garlic powder Mix all ingredients in a saucepan and bring to boil Allow marinade to cool before marinating your meat in it Marinate beef in mixture a minimum of 4 hours HOT DOGS Grill with lid up and fire grate in high hot position for approximately 6 minutes Turn every few minutes HAMBURGERS See Meat Marinade on prior pages You may also marinate by allowing to stand in marinade for 1 or 2 ho...

Page 50: ... until pink Cocktail sauce optional BAKED POTATOES Rub with butter and wrap in foil and cook on grill with lid down for 50 minutes Turn after 25 minutes no need to turn if smoked Squeeze to check for doneness SWEET CORN IN HUSKS Trim excess silk from end and soak in cold salted water 1 hour before grilling Grill 25 minutes turning several times ...

Page 51: ...er level when cooking more than 4 hours or when you can t hear the water simmering Add water by moving meat over and pouring water through GRILL into WATER PAN IF THE SMOKE IS WHITE THE FIRE S RIGHT IF THE SMOKE IS BLACK ADD SOME DRAFT SMOKED TURKEY Empty cavity rinse and pat dry with paper towel Tuck wing tips under the back and tie legs together Place in center of cooking grid directly above foi...

Page 52: ...he low position cook with lid down for 55 to 60 minutes or until done Do not use vegetable oil or salt and pepper if using marinade SMOKED VENISON Venison Marinade 1 cup Balsamic or wine vinegar 1 cup olive oil 2 oz Worcestershire 1 2 oz Tabasco 2 tbsp Season All 1 2 chopped jalapenos 3 oz soy sauce Bacon Marinade 2 oz wine vinegar 2 oz Worcestershire 4 dashes Tabasco Place leg of venison in a con...

Page 53: ...ARE BACK RIBS Peel off tough layer of skin on back side Rub all surfaces with seasoning Place ribs in center of grid above drip pan and smoke approximately 1 1 2 hours or until meat pulls away from bone Baste with barbecue sauce during last 30 minutes CHICKEN MARINADE Combine 1 2 cup soy sauce 1 4 cup vegetable oil 1 4 cup red wine vinegar 1 teaspoon oregano 1 2 teaspoon sweet basil 1 2 teaspoon g...

Page 54: ...salt Allow meat to stand in marinade at room temperature for 2 hours or refrigerate up to 24 hours in a covered dish Bring meat to room temperature before cooking SHISH KABOB MARINADE Mix 1 cup soy sauce 1 2 cup brown sugar 1 2 cup vinegar 1 2 cup pineapple juice 2 teaspoons salt 1 2 teaspoon garlic powder Mix ingredients and bring to a boil Marinate beef in mixture a minimum of 4 hours ...

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