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Char-Broil Traditional 4638200, Assembly Manual

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Char-Broil Traditional 4638200 Assembly Manual Download Page 4

4  •  4638200

This label contains the model and serial number for your grill. You

should write this information on page 2 in this manual.

B

A

M

C

K

N

O

Q

F

D

E

J

L

P

R

S

T

U

V

W

I

H

G

G

C

Key Description

Qty.

Part No.

A

SwingAway Bottom 1

4152125

B

Cooking Grate

1

4152741

C

Shelf

2

4154259

D

Handle

1

4154474

E

Gas Supply Tube

1

4156394

F

SwingAway Top

1

4156449

G

Side Shelf Tube

2

4502212

H

Post Tube Support 1

4502219

I

Post Assembly

1

4504606

J

Briquets

1

4158125

K

Briquet Grate

1

4157101

L

Vaporiser Bar

1

4156418

M Burner Assemby

1

4505010

N

Console

1

4526050

O

Grill Lid

1

4580190

P

Grill Bottom

1

4581041

Q

Logo Plate

1

4157148

--

Hardware Bag

1

4254020

R

Ignitor

1

4153713

S

Ignitor Wire

1

4153720

T

Collector Box

1

4500208

U

Knob

2

4154203

V

Grease Clip

1

5156607

W Valve Assembly

1

4524056

Remove end of rating label on post

assembly and apply to your warranty

card in box #5. If label cannot be

removed, write the numbers on your

warranty card.

Summary of Contents for Traditional 4638200

Page 1: ...is manual for future reference INSTALLER ASSEMBLER Leave these instructions with consumer WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary If you have any questions or need assistance during assembly please call 1 8...

Page 2: ...s injury Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sierra and TruFlame are registered Trademark...

Page 3: ...f California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail ...

Page 4: ...be 2 4502212 H Post Tube Support 1 4502219 I Post Assembly 1 4504606 J Briquets 1 4158125 K Briquet Grate 1 4157101 L Vaporiser Bar 1 4156418 M Burner Assemby 1 4505010 N Console 1 4526050 O Grill Lid 1 4580190 P Grill Bottom 1 4581041 Q Logo Plate 1 4157148 Hardware Bag 1 4254020 R Ignitor 1 4153713 S Ignitor Wire 1 4153720 T Collector Box 1 4500208 U Knob 2 4154203 V Grease Clip 1 5156607 W Valv...

Page 5: ...ighten all hex nuts Make sure post assembly is fully secured and vertical before proceeding 1 Qty 4 Qty 4 Qty 4 Front Place slot to right Wood Deck 2 Gas Supply Tube ASSEMBLY A B Place longest end of Gas Tube into rectangle hole and slide downward into Post Align Gas Tube so that end comes out of round hole on back of Post ...

Page 6: ...6 When installing Ignitor do not push on button This may cause a minor shock See Use and Care for Valve Check Qty 2 Qty 2 Gas Supply Tube Qty 2 Do not cross thread fitting Wrench tighten 3 Qty 2 4 Black Qty 2 Qty 2 ...

Page 7: ... Bottom BACK OF GRILL Burner Tubes must engage valve on console Do not attach spring yet VERY IMPORTANT Springs must be attached correctly for proper grill function 8 Qty 1 Use inner hole Collector Box Lip must be UNDER edge of Burner IMPORTANT Lip Attach Ignitor wire to electrode and insert ignitor wire into hole in grill bottom Line up hole to hole and twist D C B A Attach ignitor wire to ignito...

Page 8: ...Silver Qty 8 9 10 Qty 8 12 SwingAway s will keep food warm while keeping it away from flames Do not use SwingAways for cooking meats or heavy food items Pivot Wire Leg wires on both SwingAways must run underneath surfaces Legs snap into loop Pivot Wire Note Lid style may vary Qty 8 11 Qty 2 Qty 2 Qty 2 Qty 2 Turn clockwise ...

Page 9: ... check for gas leaks Grill must be leak tested outdoors in well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Never remove opening at end of valve A To leak test your grill Use a clean paint brush and 50 50 soap and water solution Use mild soap and water s Do not use household cleaning agents Damage...

Page 10: ...e and Care section FRONT BACK BACK FRONT ULTXHWV Let grill cool before placing 16 briquets Cover briquet grate surface only DO NOT Layer stack or cover burner 15 16 Grease Clip BACK Grease Clip Soup Can s Use an empty soup can not included to hang from Grease Clip ...

Page 11: ...n until grill has completely cooled s If you notice grease or other hot material dripping from grill onto valve or gas supply tube turn off gas supply at once Determine the cause correct it and clean valve and gas supply tube before continuing Perform a leak test s If you have a grill problem see the Troubleshooting Section Before Your First Cookout Light burners check to make sure they are lit cl...

Page 12: ...ry Do not apply a caustic grill oven cleaner to painted surfaces Plated wire grates Wash grates and Drip VapoRISER Bar with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic side shelves Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic side shelves ...

Page 13: ... protective cover to keep insects out If not storing the grill hold briquet grate and burner together angle into grill bottom D and proceed with following steps 11 After cleaning insert wire and electrode into hole in grill bottom A Reattach collector box to burner with screw B Be sure to use correct hole 12 Place ends of springs into holes on underside of burner tubes C as before to secure burner...

Page 14: ...ria When reheating takeout foods or fully cooked meats like hot dogs grill to 1650 F or until steaming hot Cooking Table Cooking times and temperatures may vary according to specific recipes cooking conditions or barbecue equipment used Take these factors into consideration to insure best results If you use the indirect cooking method indirect cooking is lighting only one burner and placing food o...

Page 15: ...de with rubbing alcohol and clean swab Wipe dry with cloth Replace electrode Reconnect wire or replace electrode wire assembly Replace ignitor wire electrode assembly Replace ignitor Turn gas on at source Clear burner tubes Reengage burner and valve Reattach spring clip Check steps in assembly instructions Increase flame height Clean grill Trim fat from meat before grilling Adjust lower temperatur...

Page 16: ...16 4638200 ...

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