Char-Broil Traditional 4638200 Assembly Manual Download Page 11

4638200 •  11

USE AND CARE

For Safe Use Of Your Grill:

•

Do not let children operate or play near grill.

•

Keep grill area clear and free from materials that burn.

•

Do not block holes in bottom or back of grill.

•

Check burner flames regularly.

•

Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch, covered

patio, or under a surface that can catch fire.

•

Use grill at least 3 ft. from any wall or surface. Maintain 10

ft. clearance to objects that can catch fire or sources of

ignition such as pilot lights on water heaters, live electrical

appliances, etc.

• Do not use charcoal in a gas grill.

• NEVER attempt to light burner with lid closed. A

buildup of non-ignited gas inside of closed grill is

hazardous.

Safety Tips

s

When grill is not in use, turn off all control knobs and gas

source.

s

Never move grill while in operation or still hot.

s

Use long-handled barbecue utensils to avoid burns and

splatters.

s

Maximum load for side shelves is 10 lbs.

s

A soup can must be attached to grease clip and emptied

after each use. Do not remove soup can until grill has

completely cooled.

s

If you notice grease or other hot material dripping from grill

onto valve or gas supply tube, turn off gas supply at once.

Determine the cause, correct it, and clean valve and gas

supply tube before continuing. Perform a leak test.

s

If you have a grill problem see the Troubleshooting Section.

Before Your First Cookout

Light burners, check to make sure they are lit, close the lid and

warm up grill on HIGH for 15 minutes. Curing of paint and parts

will produce an odor only on first lighting.

Ignitor Lighting

s

 Do not lean over grill while lighting.

1.

Open lid. 

Turn on gas at gas source.

2. Turn one knob to       IGNITE.

3. Push IGNITOR Button         rapidly to light. Be sure burner

lights and stays lit.

4. Turn other knob to       IGNITE to light other side.

5. If IGNITOR does not work, follow match lighting instructions.

After Lighting: Turn knobs to HIGH for warm-up.

• Putting out grease fires by closing the lid is not

possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury

may result. If a grease fire develops turn knobs and

gas source off.

• Do not leave grill unattended while preheating or

burning off on high. If grill has not been regularly

cleaned a grease fire can occur that may damage the

product.

Summary of Contents for Traditional 4638200

Page 1: ...is manual for future reference INSTALLER ASSEMBLER Leave these instructions with consumer WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary If you have any questions or need assistance during assembly please call 1 8...

Page 2: ...s injury Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sierra and TruFlame are registered Trademark...

Page 3: ...f California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail ...

Page 4: ...be 2 4502212 H Post Tube Support 1 4502219 I Post Assembly 1 4504606 J Briquets 1 4158125 K Briquet Grate 1 4157101 L Vaporiser Bar 1 4156418 M Burner Assemby 1 4505010 N Console 1 4526050 O Grill Lid 1 4580190 P Grill Bottom 1 4581041 Q Logo Plate 1 4157148 Hardware Bag 1 4254020 R Ignitor 1 4153713 S Ignitor Wire 1 4153720 T Collector Box 1 4500208 U Knob 2 4154203 V Grease Clip 1 5156607 W Valv...

Page 5: ...ighten all hex nuts Make sure post assembly is fully secured and vertical before proceeding 1 Qty 4 Qty 4 Qty 4 Front Place slot to right Wood Deck 2 Gas Supply Tube ASSEMBLY A B Place longest end of Gas Tube into rectangle hole and slide downward into Post Align Gas Tube so that end comes out of round hole on back of Post ...

Page 6: ...6 When installing Ignitor do not push on button This may cause a minor shock See Use and Care for Valve Check Qty 2 Qty 2 Gas Supply Tube Qty 2 Do not cross thread fitting Wrench tighten 3 Qty 2 4 Black Qty 2 Qty 2 ...

Page 7: ... Bottom BACK OF GRILL Burner Tubes must engage valve on console Do not attach spring yet VERY IMPORTANT Springs must be attached correctly for proper grill function 8 Qty 1 Use inner hole Collector Box Lip must be UNDER edge of Burner IMPORTANT Lip Attach Ignitor wire to electrode and insert ignitor wire into hole in grill bottom Line up hole to hole and twist D C B A Attach ignitor wire to ignito...

Page 8: ...Silver Qty 8 9 10 Qty 8 12 SwingAway s will keep food warm while keeping it away from flames Do not use SwingAways for cooking meats or heavy food items Pivot Wire Leg wires on both SwingAways must run underneath surfaces Legs snap into loop Pivot Wire Note Lid style may vary Qty 8 11 Qty 2 Qty 2 Qty 2 Qty 2 Turn clockwise ...

Page 9: ... check for gas leaks Grill must be leak tested outdoors in well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Never remove opening at end of valve A To leak test your grill Use a clean paint brush and 50 50 soap and water solution Use mild soap and water s Do not use household cleaning agents Damage...

Page 10: ...e and Care section FRONT BACK BACK FRONT ULTXHWV Let grill cool before placing 16 briquets Cover briquet grate surface only DO NOT Layer stack or cover burner 15 16 Grease Clip BACK Grease Clip Soup Can s Use an empty soup can not included to hang from Grease Clip ...

Page 11: ...n until grill has completely cooled s If you notice grease or other hot material dripping from grill onto valve or gas supply tube turn off gas supply at once Determine the cause correct it and clean valve and gas supply tube before continuing Perform a leak test s If you have a grill problem see the Troubleshooting Section Before Your First Cookout Light burners check to make sure they are lit cl...

Page 12: ...ry Do not apply a caustic grill oven cleaner to painted surfaces Plated wire grates Wash grates and Drip VapoRISER Bar with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic side shelves Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic side shelves ...

Page 13: ... protective cover to keep insects out If not storing the grill hold briquet grate and burner together angle into grill bottom D and proceed with following steps 11 After cleaning insert wire and electrode into hole in grill bottom A Reattach collector box to burner with screw B Be sure to use correct hole 12 Place ends of springs into holes on underside of burner tubes C as before to secure burner...

Page 14: ...ria When reheating takeout foods or fully cooked meats like hot dogs grill to 1650 F or until steaming hot Cooking Table Cooking times and temperatures may vary according to specific recipes cooking conditions or barbecue equipment used Take these factors into consideration to insure best results If you use the indirect cooking method indirect cooking is lighting only one burner and placing food o...

Page 15: ...de with rubbing alcohol and clean swab Wipe dry with cloth Replace electrode Reconnect wire or replace electrode wire assembly Replace ignitor wire electrode assembly Replace ignitor Turn gas on at source Clear burner tubes Reengage burner and valve Reattach spring clip Check steps in assembly instructions Increase flame height Clean grill Trim fat from meat before grilling Adjust lower temperatur...

Page 16: ...16 4638200 ...

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