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Troubleshooting - Integrated Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at 
any electrodes when 
burner control knobs 
are turned to     ; no 
noise can be heard 
from spark module.

SECTION II

No sparks appear at 
any electrodes when 
burner control knobs 
are turned to     ; noise 
can be heard from 
spark module.

SECTION III

Sparks are present 
but not at all 
electrodes and/or not 
at full strength

Possible Cause

•Battery not installed 

properly.

•Dead battery.

•Battery cap not 

installed properly.

•Faulty spark module.

•Output lead 

connections not 
connected.

•Electrode tip not in 

proper position.

•Output lead 

connections not 
connected.

•Arcing to grill away 

from burner(s).

•Weak battery.

•Electrodes are wet.

•Electrodes cracked or 

broken “sparks at 
crack”.

Check Procedure

•Check battery orientation.

•Has battery been used 

previously?

•Check to ensure battery cap 

is fully engaged. 

•If no sparks are generated 

with new battery and good 
wire connections, module is 
faulty.

•Are output connections on 

and tight?

•Are the electrode tips 

pointing in the right 
direction? Is the gap too big?

•Are output connections on 

and tight?

•If possible, observe grill in 

dark location. Operate 
ignition system and look for 
arcing between output wires 
and grill frame.

•All sparks present but weak 

or at slow rate.

•Has moisture accumulated 

on electrode and/or in burner 
ports?

•Inspect electrodes for 

cracks.

Prevention/Solution

•Install battery (make sure that 

 and “–”  

connectors are oriented correctly, with “+” end up 
and “–” end down.)

•Replace battery with new AA-size alkaline battery.

•Remove battery cap and reinstall, making sure it 

can be fully engaged.

•Replace spark module assembly.

•Remove and reconnect all output connections at 

module and electrodes.

Main Burners:
•Tip of electrode should be pointing toward port hole 

in burner. The distance should be 1/8” to 3/16”. 
Adjust if necessary.

Sideburner:
•Tip of electrode should be pointing toward gas port 

opening on burner. The distance should be 1/8” to 
3/16”. Adjust if necessary.

•Remove and reconnect all output connections at 

module and electrodes.

•If sparks are observed other than from burner(s), 

wire insulation may be damaged. Replace wires.

•Replace battery with a new AA-size alkaline battery.

•Use paper towel to remove moisture.

•Replace cracked or broken electrodes.

“+”

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Summary of Contents for RED 463250509

Page 1: ...484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D...

Page 2: ...g means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away fro...

Page 3: ...orage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotiss...

Page 4: ...vice OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include co...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...for each burner Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in op...

Page 8: ...ck should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before chec...

Page 9: ...instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove s...

Page 10: ...or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hos...

Page 11: ...4 BEZEL F KNOB T 4 CONTROL KNOB U 1 LEFT SIDE PANEL F CART V 1 RIGHT SIDE PANEL F CART W 1 BUTTON F ELECTRONIC MODULE X 1 ELECTRONIC MODULE Y 1 HEAT SHIELD F ELECTRONIC MODULE Z 1 LOWER BACK PANEL F C...

Page 12: ...PARTS DIAGRAM 12 A TT W J B C P QQ RR SS T T T T R F F H G D I Y S S S S U O Q V CC X EE EE GG VV UU MM HH PP OO OO OO Z AA NN DD JJ II L L KK WW FF BB L N K M M M E...

Page 13: ...on left side of bottom shelf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Locking caster Bottom shelf Fixed cas...

Page 14: ...de panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to...

Page 15: ...screw 7mm lock washer Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock...

Page 16: ...shown C Attach three 1 4 20x1 2 screw 7mm lock washers and 7mm flat washers at the front shelf shown D 7mm Flat Washer 7mm Lock Washer 1 4 20x1 1 2 Screw 7mm Flat Washer 7mm Lock Washer 1 4 20x1 2 Sc...

Page 17: ...D 1 4 20x1 1 2 screw one1 4 20x1 2 screw two 7mm lock washers and two 7mm flat washers at the rear shelf shown C 7mm Flat Washer 7mm Lock Washer 1 4 20x1 1 2 Screw 7mm Flat Washer 7mm Lock Washer 1 4...

Page 18: ...fascia Align small holes on bezel with upper and lower holes on B Press sideburner control knob onto valve stem shown valve stem 8 32x3 8 4mm Lock washer screw B Note Make sure set the Bezel with long...

Page 19: ...electrode Make sure burner tube engages sideburner valve shown B Secure burner to sideburner drip pan with Wing nut shown B Burner tube Sideburner drip pan Sideburner A Burner tube Electrode Wing nut...

Page 20: ...h wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Total 2 connections igni...

Page 21: ...n in front brace align hinge hole on top of Align the trough pins with the holes on fire box Make sure trough is put in the right direction Place trough onto fire box door and release hinge pin into d...

Page 22: ...Always keep LP tank in upright position during use transport and storage Regulator Tank Valve Facing Front LP Tank not included LP TANK IS SOLD SEPARATELY Fill and leak check the tank before attachin...

Page 23: ...de Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylind...

Page 24: ...See Troubleshooting Integrated Electronic Ignition section Inspect wire insulation and proper connections Replace wires if insulation is broken See Match Lighting section of Use and Care Check for ga...

Page 25: ...right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All s...

Page 26: ...NOTES 26...

Page 27: ...REGTEMP REV00 27...

Page 28: ......

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