Char-Broil Professional Series 463233503 Assembly, Use And Care Manual Download Page 15

463233503 • 15

Problem

Burner will not

light using

ignitor.

Burners will not

match light.

Sudden drop in

gas flow or low

flame.

Flames blow out.

Flare-up.

Persistent grease

fire.

Flashback...

(fire in burner

tubes)

Possible Cause

- Wires and/or electrode covered with

cooking residue.

- Electrode cracked or broken "sparks

at crack"

- Electrode tip not in proper position

- Wires are loose or disconnected.

- Wire is shorting (sparking) between

ignitor and electrode.

- Dead battery.

- No gas flow.

- Obstruction of gas flow.

- Disengagement of burner to valve.

- Out of gas.

- Excess flow valve tripped.

- High or gusting winds.

- Grease buildup.

- Excessive fat in meat.

- Excessive cooking temperature.

- Grease trapped by food buildup

around burner system.

- Burner and/or burner tubes are

blocked.

Prevention/Cure

Clean wires and/or electrode with rubbing alcohol and clean swab.

Replace electrode(s).

Main Burners: Tip of electrode should be pointing toward tip of collector box.

The distance should be 1/8" to 1/4", adjust if necessary.

Sideburner: Tip of electrode should be pointing toward gas port opening on

burner. The distance should be 1/8" to 3/16", adjust if necessary.

Reconnect wires or replace electrode/wire assembly.

Replace ignitor wire/electrode assembly.

Replace with a new AA battery.

Turn gas on at source.

Clear burner tubes.

Reengage burner and valve.

Check for gas in LP tank.

Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off

knobs and LP tank valve. Disconnect regulator. Reconnect regulator and leak

check. Turn on LP tank valve, wait 30 seconds and then light grill.

Turn front of grill to face wind or increase flame height.

Clean grill.

Trim fat from meat before grilling.

Adjust (lower) temperature accordingly or use indirect cooking.

Turn knobs to OFF. Turn gas off at gas source. Leave lid in position and let

fire burn out. After grill cools, remove and clean all parts.

Clean burner and/or burner tubes.

Troubleshooting

Summary of Contents for Professional Series 463233503

Page 1: ...r future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as not...

Page 2: ...ces This grill is safety certified for use in the United States only Do not modify for use in any other location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown...

Page 3: ...ductisnotcommercially practicable theretailersellingthisproductorChar Broilwill refundthepurchasepricepaidfortheproduct lesstheamount directlyattributabletousebytheoriginalconsumer purchaser priortodi...

Page 4: ...08007A HHH 1 Bushing P05508008A I I I 1 Handle P05508004E JJJ 1 Spit P05508011A KKK 1 Tool Hooks P05514013A LLL 1 Match Lighting Stick with Chain P05507031E MMM 1 Retention Screw for Tank P06222019B 1...

Page 5: ...E F F G H H H I J J J K K K L M N O P Q R S T U V W V V X Y Z AA BB BB DD DD FF GG HH HH I I I I JJ KK LL LL MM NN NN OO PP QQ RR SS SS T T UU VV WW XX YY ZZ ZZ ZZ ZZ AAA AAA AAA AAA BBB CCC DDD EEE...

Page 6: ...stops Fully tighten with the wrench provided See Fig 2 5 Install the two side panels and one rear panel to the cart by using 4 of the 3 16x1 2 Phillips head screws on each panel Leave rear panel scre...

Page 7: ...Handle Hinge Hinge hole Align holes To reduce the weight of the grill head open the grill lid and remove the packed components This step requires 2 people to lift and position the grill head onto the...

Page 8: ...and sliding all thru See Fig 6 Grease draining tray Grease receptacle Attach grill head to all 4 legs 18 Place your LP gas tank not included into the tank hole in the bottom shelf Be sure the tank va...

Page 9: ...otten cabbage sothatitcanbesmelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Filling Useonlylicensedandexperienceddealers LP tank must be purged before filling...

Page 10: ...Fire Department If you cannot stop a gas leak immediately close LP tank valve and call LP gas supplier or your fire department WARNING WARNING WARNING WARNING WARNING B B B B B C C C C C Use of this...

Page 11: ...er new parts by giving the serial model number and name of items needed to the Grill Service Center at 1 800 241 7548 6 Always close LP tank valve after performing leak test by turning hand wheel cloc...

Page 12: ...kofgrill Checkburnerflamesregularly Usegrillonlyinwell ventilatedspace NEVERusein enclosedspacesuchascarport garage porch covered patio orunderasurfacethatcancatchfire Usegrillatleast3ft fromanywallor...

Page 13: ...ERY IMPORTANT Burner tubes must reengage valve openings 8 Carefully replace burners 9 Replace cotter pin beneath each burner 10 Replace grease tray and receptacle flametamers and cooking grates Genera...

Page 14: ...1600 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 1450 F All cuts of pork should reach 1600 F NEVER partially grill meat or poultry and...

Page 15: ...e s MainBurners Tipofelectrodeshouldbepointingtowardtipofcollectorbox Thedistanceshouldbe1 8 to1 4 adjustifnecessary Sideburner Tip of electrode should be pointing toward gas port opening on burner Th...

Page 16: ...t binding If no sparks are generated with new battery and good wire connections moduleisfaulty Areoutputconnectionsonand tight Areoutputconnectionsonand tight If possible observe grill in dark locatio...

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