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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers. 

3.

Remove screws and carryover tubes from rear of burners.

4.

Remove screw and washers to disengage burner from 
bracket on firebox.

5.

Remove screws to detach electrode from burner. Electrode 
should remain in firebox.

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Correct

burner-to-valve

engagement

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Fire

box

Carr

yover 

tube

Firebox

burner

bracket

463268008  •  9

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Summary of Contents for COMMERCIAL 463268008

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situati...

Page 3: ...26 Limited Warranty 28 Registration Card 30 463268008 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warr...

Page 4: ...urements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of T...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...heel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growin...

Page 7: ...ten preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to c...

Page 8: ...bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaner...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry tho...

Page 11: ...over to help prolong the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It...

Page 12: ...ed to harden on the grate Preheat your grill as normal on your next grilling occasion Preventing burner venturi fires A visual indication of a burner venturi fire is fire coming out from underneath th...

Page 13: ...008183 II 1 Inner Insert Lid Assembly 80008184 JJ1 1 Tube Handle 80006637 JJ2 1 Right Handle End Cap 80016298 JJ3 1 Left Handle Eng Cap 80016299 Key Qty Description Part KK 1 Logo Plate 80005616 LL 1...

Page 14: ...PARTS DIAGRAM Model No 463268008 MM SS LL KK RR QQ S W R BB D M TT GG Z N E EE FF L V I G U Y Y X X T NN OO Q O J UU K PP OO P H B C A B C HH II JJ 2 JJ 1 JJ 3 VV F DD TT CC AA 14 463268008...

Page 15: ...m shelf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Lo...

Page 16: ...s Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side pan...

Page 17: ...lete in later steps 5 1 4 20x1 screw 7mm lock washer 7mm flat washer 1 4 20x1 screw 7mm lock washer 7mm flat washer Insert front brace under control panel and between cart side panels Make sure door h...

Page 18: ...ner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x3 4 screw 7mm lock washer and 7mm flat washer in upper hole Use one 1 4 20x1 screw 7mm lock washer an...

Page 19: ...rs Press sideburner control knob onto valve stem Control knob Control knob bezel Insert sideburner burner into left shelf making sure burner tube engages sideburner valve A Center stud on bottom of bu...

Page 20: ...between upper and lower back panels Attach left and center front shield tabs under front brace with 8x3 8 self tapping screws Insert left and right grease tray rails into slots beneath grease tray op...

Page 21: ...ease hinge pin into door Left door Hinge pin on bottom of door Top of door PRESS Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on...

Page 22: ...inder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Bu...

Page 23: ...grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray Unscrew electronic ignition button on front of control panel Insert AA battery into igni...

Page 24: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 25: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 26: ...e moisture Replace cracked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executiv...

Page 27: ...463268008 27 This page intentionally blank...

Page 28: ...pairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and repla...

Page 29: ...463268008 29 This page intentionally blank...

Page 30: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 31: ...463268008 31 This page intentionally blank...

Page 32: ...warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider w...

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