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466231103  •  9 

Use  of  this POL transport plug 
(A) (plastic  part  with external 
threads)  will  defeat  safety 
feature  of valve. 

A

 

LP Tank Leak Test

 

For your safety 

  Leak test must be repeated each time LP tank is exchanged or 

refilled.

 

  Do not smoke during leak test.

 

  Do not use an open flame to check for gas leaks.

 

  Grill must be leak checked outdoors in well­ventilated area, away 

from ignition sources such as gas fired or electrical appliances. 
During leak test, keep grill away from open flames or sparks. 

Use a clean paint brush and 50/50 soap and water 
solution.

Use mild soap and water. 

Do not use household cleaning agents.

 

Damage to gas train components can result. 

Brush soapy solution 
onto the shaded areas. 

Connecting The Regulator To The LP Tank

 

OPD Hand 
Wheel 

Type  1  outlet  with thread on outside

 

1. LP tank must be properly secured onto grill. 
2. Turn all control knobs including sideburner (if featured) to the OFF 

position. 

3. Turn LP tank OFF by turning hand­wheel 

clockwise to a

full stop

4. Remove the protective cap from 

LP tank valve. Always use cap and 
strap supplied with valve.

 

If 

"growing" 

bubbles appear 

do not use or move 

the LP tank. Contact 

an LP gas supplier or 
your fire department! 

Strap and  Cap 

Safety Relief  Valve 

Use  and  Care 

LP Tank

 

• The LP tank used with your grill must meet the 

following  requirements: 

  Purchase LP tanks only with these required measurements: 

12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 
kg.)  capacity  maximum.

 

  Be  constructed  and  marked  in  accordance  with 

specifications for LP tank of the U.S. Department of 
Transportation (DOT)  or for Canada, CAN/CSA­B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods, Transport Canada (TC). See LP tank collar for 
marking.

 

  LP tank valve must have: 

• Type 1 outlet compatible with regulator or grill. 
• Safety relief valve. 
• UL listed Overfill Protection Device (OPD). 

This OPD safety feature is identified by a 
unique  triangular  hand  wheel.

 Use only 

tanks  equipped  with  this  type  of  valve.

 

• Supply system must be arranged for vapor withdrawal and 

include collar to protect LP tank valve. 

LP (Liquefied Petroleum Gas)

 

  Is  nontoxic,  odorless  and  colorless  when  produced.

 For 

Your Safety

, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled.

 

  LP gas is highly flammable and may ignite unexpectedly 

when mixed with air. 

LP Tank Filling

 

  Use  only  licensed  and  experienced  dealers.

 

  LP tank

 must be purged

 before filling.

 

  Dealer should

 NEVER

 fill LP tank more than 80% of LP tank 

volume. Volume of propane in tank will vary by temperature.

 

  A frosty regulator indicates gas overfill. Immediately close LP 

tank valve and call local LP gas dealer for assistance. 

• Do not release liquid propane (LP) gas into the atmosphere. 

This is  a hazardous  practice. 

• To remove gas from LP tank, contact an LP dealer or call a 

local  fire  department  for assistance. Check  the telephone 
directory under “Gas companies” for nearest certified LP 
dealers. 

• LP tank Exchange: You may choose to replace your empty LP 

tank through an exchange service. Use only those reputable 
exchange  companies  that  inspect,  precision  fill,  test  and 
certify their cylinders.

  Exchange for OPD safety feature 

equipped  tank  as  described  in  LP  Tank 

  Always keep LP tank in upright position during use, transit or 

storage. 

  Leak  test  LP tank  BEFORE  connecting  to  grill. 

OPD Hand Wheel

Summary of Contents for 466231103

Page 1: ...466231103 1 K 466231103 P80111081A 04 15 03 THIS GRILL IS FOR OUTDOOR USE ONLY If you have any questions orneedassistance duringassembly pleasecall 1 800 241 7548 U S 1 800 387 6057 CAN...

Page 2: ...e messages WARNING WARNING WARNING WARNING WARNING Call Grill Service Center For Help And Parts If you need help or warranty parts call 1 800 241 7548 U S or 1 800 387 6057 CAN or send a FAX to 1 706...

Page 3: ...uctisnotcommercially practicable theretailersellingthisproductorChar Broilwill refundthepurchasepricepaidfortheproduct lesstheamount directlyattributabletousebytheoriginalconsumer purchaser priortodis...

Page 4: ...Manual P80111081A Parts List 466231103 Necessary tools for assembly of your grill include Phillips screwdriver pliers and adjustable wrench Before Beginning Assembly Certified Grill Parts And Accessor...

Page 5: ...466231103 5 Exploded View 466231103 A B C D E F G H I J K L M M M N O P Q R S T U V W X Y Z AA BB BB CC DD E E FF GG FF GG HH II JJ JJ KK LL MM NN OO OO OO OO PP PP PP PP RR SS UU T T VV QQ...

Page 6: ...eg Turn the threaded caster stem by hand clockwise until it stops Fully tighten with the wrench provided See Fig 2 6 Install the front panel to the cart by using 4 of the 3 16x3 8 Phillips head screws...

Page 7: ...side shelves add 1 4 lock nuts Do not fully tighten See Fig 4 FIGURE 4 Hang ledge Grill head Hang ledges rest on shelves 11 Attach grill head to all cart legs using 4 of the 1 4x2 1 2 Phillips head s...

Page 8: ...left and upper right of the grill bowl panels Before Your First Cookout Perform the leak test as indicated in the use and care section Wash the cooking grids griddle cooking rack and all stainless st...

Page 9: ...spheres and tubes for transportation of dangerous goods Transport Canada TC See LP tank collar for marking LP tank valve must have Type 1 outlet compatible with regulator or grill Safety relief valve...

Page 10: ...ap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave a LP tank inside a vehicle which may become overheated by th...

Page 11: ...re develops turn knobs and LP tank off Donotleave grill unattended while preheating or burning off on high If grill has not been regularly cleaned a grease fire can occur thatmay damage the product CA...

Page 12: ...ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube and burner several times B...

Page 13: ...gh quality appearance wash with mild detergent and warm soapy water wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Storing Y...

Page 14: ...rs promptly How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temper...

Page 15: ...und burnersystem Burner and or burner tubes are blocked Prevention Cure Clean wires and or electrode with rubbing alcohol and clean swab Replace electrode s Tip of electrode should be pointing toward...

Page 16: ...16 466231103 A Division of W C Bradley Co P O Box 1240 Columbus GA 31902 1240...

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