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6

  •

  466231103 

Assembly  ­  466231103

 

•  Unpack  and  remove  all  protective  packaging.

 

1.

Position bottom shelf with holes for the tank holder to the 
left side. See

 Fig. 1

VERY  IMPORTANT:

 

The labels  on  the  cart  legs 

indicate their assembly position to the bottom shelf. 

LF 

LF 

LF 

LF 

LF

=Left 

Front

LR 

LR 

LR 

LR 

LR

=Left  Rear

RF 

RF 

RF 

RF 

RF

=Right  Front

,  and 

RR 

RR 

RR 

RR 

RR

=Right 

Rear

. Labels should face inward toward each other when 

correctly  assembled.

  Remaining  components  cannot  be 

assembled  if  leg  positions  are  incorrect

2.

Install the four cart legs to the indicated corners of the 
bottom shelf using 8 of the

 1/4x2­1/2"

 Phillips­head screws 

provided. Do not fully tighten screws. 

3.

Install cross braces, facing inward, to cart legs on both 
sides using 8 of the

 1/4x1/2"

 Phillips­head screws. 

See

 Fig. 1

5.

Screw the 4 casters into the caster seats in the bottom of 
each cart leg. Turn the threaded caster stem by hand, 
clockwise until it stops. Fully tighten with the wrench 
provided. See

 Fig. 2

6.

Install the front panel to the cart by using 4 of the

3/16x3/8"

 

Phillips­head screws. Leave screws loose. See

 Fig. 2

7.

Attach the 4 side shelf brackets to the tops of the carts legs 
using 8 of the

1/4x1/2"

 Phillips­head screws. Be sure the 

flat side of each bracket faces outward. Secure firmly. 
See

 Fig. 2

8.

Place the side shelves over the brackets and cross braces 
with the wider­spaced shelf holes to the outside (shelf with 
panel on right side). Be sure the inside shelf holes align 
with cross brace holes. Secure shelves firmly to the ends of 
the brackets using 2 of the

1/4x1/2"

 Phillips­head screws. 

See

 Fig. 2

.

 

FIGURE  2 

Side 

Shelf 

Side  shelf 

bracket,  flat 
side  facing 

outward 

Align 

holes 

Caster 

Front 
panel 

Shelf  with 

panel  on 
right 

FIGURE  3

 

9.

Attach  match  lighting  stick 
and chain to the right rear 
leg, below shelf bracket, 
using one

 3/16"x1/2"

self­tapping,  Phillips­head 
screw. See

 Fig. 3

.

 

Match 

lighting 
stick 

FIGURE  1 

Cross 

Brace 

Bottom 
Shelf

Summary of Contents for 466231103

Page 1: ...466231103 1 K 466231103 P80111081A 04 15 03 THIS GRILL IS FOR OUTDOOR USE ONLY If you have any questions orneedassistance duringassembly pleasecall 1 800 241 7548 U S 1 800 387 6057 CAN...

Page 2: ...e messages WARNING WARNING WARNING WARNING WARNING Call Grill Service Center For Help And Parts If you need help or warranty parts call 1 800 241 7548 U S or 1 800 387 6057 CAN or send a FAX to 1 706...

Page 3: ...uctisnotcommercially practicable theretailersellingthisproductorChar Broilwill refundthepurchasepricepaidfortheproduct lesstheamount directlyattributabletousebytheoriginalconsumer purchaser priortodis...

Page 4: ...Manual P80111081A Parts List 466231103 Necessary tools for assembly of your grill include Phillips screwdriver pliers and adjustable wrench Before Beginning Assembly Certified Grill Parts And Accessor...

Page 5: ...466231103 5 Exploded View 466231103 A B C D E F G H I J K L M M M N O P Q R S T U V W X Y Z AA BB BB CC DD E E FF GG FF GG HH II JJ JJ KK LL MM NN OO OO OO OO PP PP PP PP RR SS UU T T VV QQ...

Page 6: ...eg Turn the threaded caster stem by hand clockwise until it stops Fully tighten with the wrench provided See Fig 2 6 Install the front panel to the cart by using 4 of the 3 16x3 8 Phillips head screws...

Page 7: ...side shelves add 1 4 lock nuts Do not fully tighten See Fig 4 FIGURE 4 Hang ledge Grill head Hang ledges rest on shelves 11 Attach grill head to all cart legs using 4 of the 1 4x2 1 2 Phillips head s...

Page 8: ...left and upper right of the grill bowl panels Before Your First Cookout Perform the leak test as indicated in the use and care section Wash the cooking grids griddle cooking rack and all stainless st...

Page 9: ...spheres and tubes for transportation of dangerous goods Transport Canada TC See LP tank collar for marking LP tank valve must have Type 1 outlet compatible with regulator or grill Safety relief valve...

Page 10: ...ap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave a LP tank inside a vehicle which may become overheated by th...

Page 11: ...re develops turn knobs and LP tank off Donotleave grill unattended while preheating or burning off on high If grill has not been regularly cleaned a grease fire can occur thatmay damage the product CA...

Page 12: ...ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube and burner several times B...

Page 13: ...gh quality appearance wash with mild detergent and warm soapy water wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Storing Y...

Page 14: ...rs promptly How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temper...

Page 15: ...und burnersystem Burner and or burner tubes are blocked Prevention Cure Clean wires and or electrode with rubbing alcohol and clean swab Replace electrode s Tip of electrode should be pointing toward...

Page 16: ...16 466231103 A Division of W C Bradley Co P O Box 1240 Columbus GA 31902 1240...

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