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24

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.

Burner(s) will not
match light.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Possible Cause

PIEZO PUSH-BUTTON AND ROTARY:

•Push-button sticks at bottom.

•Rotary knob rotates without clicking.

•Sparking between ignitor and electrode.

•See 

“GAS ISSUES:”

 on previous page.

•Match will not reach.

•Improper method of match-lighting.

•Out of gas.

•Excess flow valve tripped.

•Vapor lock at coupling nut/LP cylinder  connection.

•High or gusting winds.

•Low on LP gas.

•Excess flow valve tripped.

•Grease buildup.

•Excessive fat in meat.

•Excessive cooking temperature.

•Grease trapped by food buildup around 

burner system.

•Burner and/or burner tubes are blocked.

Prevention/Solution

•Replace ignitor.

•Replace knob.

•Inspect wire insulation and proper connection. Replace wires if 

insulation is broken.

•Use long-stem match (fireplace match).

•See “Match-Lighting” section of Use and Care.

•Check for gas in LP cylinder.

•Turn off control and tank knobs, wait 30 seconds, turn tank knob on 

slowly, light grill. If flames are still low, turn off control and tank 

knobs and disconnect regulator. Reconnect regulator, turn tank knob 
on slowly, light grill.

•Turn off control and tank knobs and disconnect regulator. Reconnect 

regulator, turn on tank knob slowly, light grill.

•Turn front of grill to face wind or increase flame height.

•Refill LP cylinder.

•Refer to “Sudden drop in gas flow” above.

•Clean burners and inside of grill/firebox.

•Trim fat from meat before grilling.

•Adjust (lower) temperature accordingly.

•Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

•Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

Sudden drop in gas flow or 
low flame.

One burner does not light 
from other burner(s).

• Grease buildup or food particles in end(s) of 

carryover tube(s).

• Clean carry-over tube(s) with wire brush.

Summary of Contents for 463722714

Page 1: ...C 23G3 463722714 10 14 13 G305 001 390802 during assembly please call 1 800 241 7548...

Page 2: ...orized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel r...

Page 3: ...leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If th...

Page 4: ...accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles...

Page 5: ...rs that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their...

Page 6: ...move coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once De...

Page 7: ...tains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appear...

Page 8: ...limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone ot...

Page 9: ...2 CART LEG UPPER 15 1 SIDE BRACE 16 1 RIGHT FRONT LEG CURVED 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 LEFT FRONT LEG CURVED 20 2 BACK BRACE 21 2 SUPPORT BRACKET 22 1 LEFT FIREBOX...

Page 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 40 41 42 43 44 45 46...

Page 11: ...the porcelain coating to crack and break resulting in exposed metal that will be prone to rust 1 Hitch Pin Qty 2 Hinge Pin Qty 2 10 24x1 1 4 Machine Screw Qty 1 10 24 Flange Nut Qty 1 A B C D A B 2 1...

Page 12: ...12 A B B A A 26 20 20 B A 16 19 18 17 18 17 3 4 10 24x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 B 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8...

Page 13: ...13 30 8x3 8 Sheet Metal Screw Qty 3 A A 1 Hitch Pin Qty 1 A A B B 20 28 38 38 19 18 Wheel Bushing Qty 1 B B 5 6 26...

Page 14: ...14 A B 25 23 22 A A 2 7 8 10 24x2 Machine Screw Qty 8 10 24 Flange Nut Qty 8 10 24x1 2 Machine Screw Qty 2 24 24 22 25 15 1ST 2ND 1ST 22 2ND 3RD 25 A A B B A 22...

Page 15: ...15 9 A B 9 B A 10 10 24X3 8 Wing Screw Qty 1 A 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 A 22 15 31 15...

Page 16: ...6 11 D B A B C 3 1 3 1ST 31 23 22 39 39 D C B C D B 2ND 3RD 3RD 3RD 3RD 31 4 2 A 10 24x1 1 4 Machine Screw Qty 4 5X15 Fiber Washer Qty 10 B C 10 24 Flange Nut Qty 8 D 10 24x1 2 Machine Screw Qty 6 3 2...

Page 17: ...4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 8x3 8 Sheet Metal Screw Qty 4 A 10 24x1 2 Machine Screw Qty 4 D B B C F Side Shelf Bushing Qty 4 E 1ST D E 12 8 13 F 2ND 7 11 10 8 12 13 3RD 3RD 3...

Page 18: ...Wing Nut Qty 1 8x3 8 Sheet Metal Screw Qty 3 D 8 32x3 8 Machine Screw Qty 2 5x9 Fiber washer Qty 4 C B B A C 7 37 B B D 1ST 35 37 36 2ND D A 3RD 3RD 3RD 3RD 24 24 35 36 24 2 4TH 34 39 E E E Sideburner...

Page 19: ...Qty 4 10 24 Flange Nut Qty 4 C 5X15 Fiber Washer Qty 8 B A 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 5X15 Fiber Washer Qty 10 B A Insulation Washer Qty 2 10 24 Wing Nut Qty 2 C D E 40 A C...

Page 20: ...20 16 1 Hitch Pin Qty 2 Hinge Pin Qty 2 A B B B B A 5 41 45 32 17...

Page 21: ...21 19 33 32 18...

Page 22: ...2ND 3RD 21 24 9 Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of re CAUTION...

Page 23: ...cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regula...

Page 24: ...match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still l...

Page 25: ...25 NOTES...

Page 26: ...26 NOTES...

Page 27: ...27...

Page 28: ......

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