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7

Sideburner Ignitor Lighting

 

 Do not lean over grill while lighting.

3. Open sideburner lid.

4. 

Turn sideburner knob to the 

     HIGH

 position, push 

IGNITOR

 button rapidly.

5. 

If sideburner does NOT light within 5 seconds, turn 
knob to       

OFF

, wait 5 minutes, then repeat lighting 

procedure.

Sideburner Match Lighting

4. 

Place lit match near burner.

5. 

Turn sideburner knob to the      

HIGH

 position.  Be sure 

burner lights and stays lit.

NOTE: Your grill may NOT be equipped with a 
Sideburner!

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of 
burner assembly or if you have trouble igniting grill. 
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and heat tent. 

3. Under grill remove grease cup, disconnect ignitor wire 

from burner. 

4. Inside grill remove burner assembly (A), clean ceramic 

portion of electrode with rubbing alcohol and a swab.

5. Clean outside of burner with soap and water. Lay burner 

upside down on flat surface, insert garden hose to force 
water through tubes. Make sure water comes out of all 
burner holes. Open clogged holes with a thin wire. Shake 
out excess water and examine holes. Check that the 
burners are not damaged. Because of normal wear and 
corrosion some holes may have enlarged. If you notice large 
cracks or large holes, replace the burner.

6. If grill is to be stored, coat burner lightly with cooking oil.  

Wrap in protective cover to keep insects out.

7. If not storing grill after cleaning, replace burner into grill 

bottom. See illustration (B).

VERY IMPORTANT: Burner tubes must re-engage 
valve openings. See illustration (A).

8. Reattach ignitor wire to electrode.

9. Reposition heat tent and cooking grate. Reattach 

clean grease cup to grease clip.

A

Valve

Correct burner-to-valve engagement

Burner Tube

B

10. Before cooking again on grill, perform a 

“Leak Test” 

and 

“Burner Flame Check”

.

1. 

Turn

       OFF

 gas burner control valves.

2. 

Turn 

ON

 gas at LP cylinder.

3. Open sideburner lid.

1. 

Turn

       OFF

 gas burner control valves.

2. 

Turn 

ON

 gas at LP cylinder.

 

 Do not lean over grill while lighting.

General Grill Cleaning 

• Do not mistake brown or black accumulation of grease 

and smoke for paint.  Interiors of gas grills are not 
painted at the factory 

(and should never be painted)

Apply a strong solution of detergent and water or use a 
grill cleaner with scrub brush on insides of grill lid and 
bottom. Rinse and allow to completely air dry. 

Do not 

apply a caustic grill/oven cleaner to painted 
surfaces.

 

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to 
and failure of parts can result. 

• Porcelain surfaces: 

Because of glass-like composition, 

most residue can be wiped away with baking 
soda/water solution or specially formulated cleaner.

 

Use 

nonabrasive scouring powder for stubborn stains.

• Painted surfaces: 

Wash with mild detergent or 

nonabrasive cleaner and warm soapy water. Wipe dry 
with a soft nonabrasive cloth.

• Stainless steel surfaces: 

To maintain your grill’s high 

quality appearance, wash with mild detergent and 
warm soapy water and wipe dry with a soft cloth after 
each use. Baked-on grease deposits may require the 
use of an abrasive plastic cleaning pad. Use only in 
direction of brushed finish to avoid damage. Do not 
use abrasive pad on areas with graphics. 

• Cooking surfaces:

 If a bristle brush is used to clean 

any of the grill cooking surfaces, ensure no loose 
bristles remain on cooking surfaces prior to grilling. It is 
NOT recommended to clean cooking surfaces while 
grill is hot.

SPIDER ALERT!

CAUTION

INSIDE BURNER 

SPIDER AND WEBS

If your grill is getting hard to light or the flame is weak, 
check and clean the venturis and burners.

Spiders or small insects are known to create 
“flashback” problems by building nests and laying 
eggs in the barbeque’s venturi or burner, obstructing 
the flow of gas.  The back-up gas can ignite behind 
the control panel.  This flashback can damage your 
barbeque and cause injury.  To prevent flashbacks 
and ensure good performance the burner and venturi 
tube assembly should be removed and cleaned when 
ever the barbeque has been idle for an extended 
period of time.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors 

in a well-ventilated space and out of reach of 
children.

• Cover grill if stored outdoors. Choose from a variety of 

grill covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the 

Burner Assembly

” instructions before starting grill.

Burner Flame Check

• Remove cooking grates and heat tents. Light burners, 

rotate knobs from 

HIGH

 to 

LOW

. You should see a 

smaller flame in

 LOW

 position than seen on 

HIGH

Perform burner flame check on side burner, also. Always 
check flame prior to each use. If only low flame is seen 
refer to "Sudden drop or low flame" in the 

Troubleshooting 

Section.

HIGH

LOW

Turning Grill Off

• Turn all knobs to the 

      OFF 

position. Turn LP cylinder 

OFF

 by turning hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder.

 Press and hold 

electronic ignitor button.  "Click" should be heard and 
spark seen each time in each collector box or 
between burner and electrode. See 

"Troubleshooting"

 

if no click or spark.

Valve Check

•  Important: Make sure gas is off at LP cylinder 

before checking valves

.  Knobs lock in 

OFF 

position. 

To check valves, first push in knobs and release, knobs 
should spring back. If knobs do not spring back, 
replace valve assembly before using grill. Turn knobs 
to

 LOW

 position then turn back to 

OFF

 position. Valves 

should turn smoothly.   

Hose Check

• 

Before each use, check to see if hoses are cut or worn 

or kinked. Replace damaged hoses before using grill. 
Use only valve/hose/regulator specified by 
manufacturer.

Summary of Contents for 463722714

Page 1: ...C 23G3 463722714 10 14 13 G305 001 390802 during assembly please call 1 800 241 7548...

Page 2: ...orized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel r...

Page 3: ...leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If th...

Page 4: ...accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles...

Page 5: ...rs that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their...

Page 6: ...move coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once De...

Page 7: ...tains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appear...

Page 8: ...limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone ot...

Page 9: ...2 CART LEG UPPER 15 1 SIDE BRACE 16 1 RIGHT FRONT LEG CURVED 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 LEFT FRONT LEG CURVED 20 2 BACK BRACE 21 2 SUPPORT BRACKET 22 1 LEFT FIREBOX...

Page 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 40 41 42 43 44 45 46...

Page 11: ...the porcelain coating to crack and break resulting in exposed metal that will be prone to rust 1 Hitch Pin Qty 2 Hinge Pin Qty 2 10 24x1 1 4 Machine Screw Qty 1 10 24 Flange Nut Qty 1 A B C D A B 2 1...

Page 12: ...12 A B B A A 26 20 20 B A 16 19 18 17 18 17 3 4 10 24x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 B 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8...

Page 13: ...13 30 8x3 8 Sheet Metal Screw Qty 3 A A 1 Hitch Pin Qty 1 A A B B 20 28 38 38 19 18 Wheel Bushing Qty 1 B B 5 6 26...

Page 14: ...14 A B 25 23 22 A A 2 7 8 10 24x2 Machine Screw Qty 8 10 24 Flange Nut Qty 8 10 24x1 2 Machine Screw Qty 2 24 24 22 25 15 1ST 2ND 1ST 22 2ND 3RD 25 A A B B A 22...

Page 15: ...15 9 A B 9 B A 10 10 24X3 8 Wing Screw Qty 1 A 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 A 22 15 31 15...

Page 16: ...6 11 D B A B C 3 1 3 1ST 31 23 22 39 39 D C B C D B 2ND 3RD 3RD 3RD 3RD 31 4 2 A 10 24x1 1 4 Machine Screw Qty 4 5X15 Fiber Washer Qty 10 B C 10 24 Flange Nut Qty 8 D 10 24x1 2 Machine Screw Qty 6 3 2...

Page 17: ...4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 8x3 8 Sheet Metal Screw Qty 4 A 10 24x1 2 Machine Screw Qty 4 D B B C F Side Shelf Bushing Qty 4 E 1ST D E 12 8 13 F 2ND 7 11 10 8 12 13 3RD 3RD 3...

Page 18: ...Wing Nut Qty 1 8x3 8 Sheet Metal Screw Qty 3 D 8 32x3 8 Machine Screw Qty 2 5x9 Fiber washer Qty 4 C B B A C 7 37 B B D 1ST 35 37 36 2ND D A 3RD 3RD 3RD 3RD 24 24 35 36 24 2 4TH 34 39 E E E Sideburner...

Page 19: ...Qty 4 10 24 Flange Nut Qty 4 C 5X15 Fiber Washer Qty 8 B A 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 5X15 Fiber Washer Qty 10 B A Insulation Washer Qty 2 10 24 Wing Nut Qty 2 C D E 40 A C...

Page 20: ...20 16 1 Hitch Pin Qty 2 Hinge Pin Qty 2 A B B B B A 5 41 45 32 17...

Page 21: ...21 19 33 32 18...

Page 22: ...2ND 3RD 21 24 9 Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of re CAUTION...

Page 23: ...cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regula...

Page 24: ...match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still l...

Page 25: ...25 NOTES...

Page 26: ...26 NOTES...

Page 27: ...27...

Page 28: ......

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