background image

29    

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.

Burner(s) will not
match light.

Low flame, drop in gas 
flow.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP 
cylinder.

Possible Cause

PIEZO PUSH-BUTTON AND ROTARY:

•Push-button sticks at bottom.

•Rotary knob rotates without clicking.

•Sparking between ignitor and electrode.

•See 

“GAS ISSUES:”

 on previous page.

•Match will not reach.

•Improper method of match-lighting.

•Out of gas.

•Excess flow valve tripped.

•Vapor lock at coupling nut/LP cylinder 

connection.

•High or gusting winds.

•Low on LP gas.

•Excess flow valve tripped.

•Grease buildup.

•Excessive fat in meat.

•Excessive cooking temperature.

•Grease trapped by food buildup around 

burner system.

•Burner and/or burner tubes are blocked.

•Some dealers have older fill nozzles 

with worn threads.

Prevention/Solution

•Replace ignitor.

•Replace knob.

•Inspect wire insulation and proper connection. Replace wires if 

insulation is broken.

•Use long-stem match (fireplace match).

•See “Match-Lighting” section of Use and Care.

•Check for gas in LP cylinder.

•Turn off control and tank knobs, wait 30 seconds, turn tank knob on 

slowly, light grill. If flames are still low, turn off control and tank 
knobs and disconnect regulator. Reconnect regulator, turn tank knob 
on slowly, light grill.

•Turn off control and tank knobs and disconnect regulator. Reconnect 

regulator, turn on tank knob slowly, light grill.

•Turn front of grill to face wind or increase flame height.

•Refill LP cylinder.

•Refer to “Sudden drop in gas flow” above.

•Clean burners and inside of grill/firebox.

•Trim fat from meat before grilling.

•Adjust (lower) temperature accordingly.

•Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

•Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

•The worn nozzles don’t have enough “bite” to engage the valve. Try 

a second LP dealer.

Summary of Contents for 463720112

Page 1: ...rial number 07 28 11 G305 001 300801 2011 Char Broil LLC Columbus GA 31902 Printed in China For support and to register your grill please visit us at www charbroil com If you have questions or need as...

Page 2: ...potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read an...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electric...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and...

Page 12: ...ush in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smo...

Page 13: ...in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned o...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...IREBOX SUPPORT W 1 RIGHT FIREBOX SUPPORT X 1 VALVE HOSE REGULATOR ASSEMBLY Y 1 CONTROL PANEL Z 1 FRONT PANEL AA 1 CONDIMENT BASKET BB 1 AXLE ROD CC 2 LEG EXTENDER DD 3 TANK EXCLUSION WIRE EE 1 HEAT SH...

Page 16: ...PARTS DIAGRAM 16 E F SS GG FF H RR W B QQ N OO C D HH KK II JJ V G J K EE X NN A L M Y T T MM MM AA U CC Q P Z BB LL U R S N I O DD TT PP...

Page 17: ...leg Place upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 machine screws and 10 24 flange nuts Then attach upper leg and right back leg straight Attach support bracket...

Page 18: ...2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Back Braces to Cart Attach back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Right l...

Page 19: ...ingandhitchpin Attachallinsecondhole Hook tank exclusion wires onto front panel brackets attach other end to back brace with 8 32x3 8 sheet metal screws Hitch Pin Qty 1 Wheel Bushing Qty 1 8 32x3 8 Sh...

Page 20: ...t Infront slidecontrolpanelbetweenleftandrightlegs attachcontrolpanelwith 10 24x2 machinescrews Placefirebox supportsontoscrewsandtightenwith 10 24flangenuts Tightenallscrews Inback attachupperfirebox...

Page 21: ...ceandsecurewith 10 24x3 8 wingscrew HeatShield Attachheatshieldwith 10 24x1 2 machinescrewsand 10 24flangenuts Hea Shiel 10 24X1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 10 24x3 8 Wing Screw Qty 1...

Page 22: ...is not leveled from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 machine screws 5x15 fiber washers and 10 24 fla...

Page 23: ...ine screws Back of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts C Repeat on the sideburner shelf 12 1 4 20x1 1 4 Machine Screw Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty...

Page 24: ...urner ignitor wire C Press control knob onto valve stem and sideburner grate onto shelf D Sideburner 13 8 32X3 8 Sheet Metal Screw Qty 3 8 32x3 8 Machine Screw Qty 2 5x9 Fiber Washer Qty 4 8 32 Wing N...

Page 25: ...uld be at the bottom see inset 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Lid Handle and Upper Hinges Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nut...

Page 26: ...box Hook condiment basket into front panel Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Tighten upper hinge...

Page 27: ...lip Grease Cup LP Tank LP tank is sold separately Use only with an OPD equipped LP tank Fill and leak check before attaching to grill and regulator Tank collar opening must face to front of grill Loos...

Page 28: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 29: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 30: ...30 NOTES...

Page 31: ...PT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PAR...

Page 32: ......

Reviews: