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9

General Grill Cleaning 

• Do not mistake brown or black accumulation of grease and 

smoke for paint.  Interiors of gas grills are not painted at the 
factory 

(and should never be painted)

. Apply a strong solution 

of detergent and water or use a grill cleaner with scrub brush on 
insides of grill lid and bottom. Rinse and allow to completely air 
dry. 

Do not apply a caustic grill/oven cleaner to painted 

surfaces.

 

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to and 
failure of parts can result. 

• Porcelain surfaces: 

Because of glass-like composition, most 

residue can be wiped away with baking soda/water solution or 
specially formulated cleaner.

 

Use nonabrasive scouring 

powder for stubborn stains.

• Painted surfaces: 

Wash with mild detergent or nonabrasive 

cleaner and warm soapy water. Wipe dry with a soft 
nonabrasive cloth.

• Stainless steel surfaces: 

To maintain your grill’s high quality 

appearance, wash with mild detergent and warm soapy water 
and wipe dry with a soft cloth after each use. Baked-on 
grease deposits may require the use of an abrasive plastic 
cleaning pad. Use only in direction of brushed finish to avoid 
damage. Do not use abrasive pad on areas with graphics. 

• Cooking surfaces:

 If a bristle brush is used to clean any of 

the grill cooking surfaces, ensure no loose bristles remain on 
cooking surfaces prior to grilling. It is NOT recommended to 
clean cooking surfaces while grill is hot.

SPIDER ALERT!

CAUTION

INSIDE BURNER 

SPIDER AND WEBS

If your grill is getting hard to light or the flame is weak, 
check and clean the venturis and burners.

Spiders or small insects are known to create “flashback” 
problems by building nests and laying eggs in the grill’s 
venturi or burner, obstructing the flow of gas.  The back-
up gas can ignite behind the control panel.  This 
flashback can damage your grill and cause injury.  To 
prevent flashbacks and ensure good performance the 
burner and venturi tube assembly should be removed 
and cleaned when ever the grill has been idle for an 
extended period of time.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner 
assembly or if you have trouble igniting grill. 

1. 

Turn gas off at control knobs and LP cylinder.

2. Remove cooking grates and heat tents. 
3. Remove carryover tubes and hardware securing burners.

4.  Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

5. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use 
the one easiest for you.

(A) 

Bend a stiff wire (a light weight coat hanger works well) 

into a small hook. Run the hook through each burner 
tube several times.

(B) 

Use a narrow bottle brush with a flexible handle (do not 

use a brass wire brush).  Run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each port 
to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food 

residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open 

paper clip.

8. Check burner for damage due to normal wear and corrosion, 

some holes may become enlarged. If any large cracks or holes 
are found, replace burner. 

VERY IMPORTANT: Burner tubes must reengage 
valve openings. See illustrations at right.

Correct burner-to-

valve engagement

 9.  Attach electrode to burner.

10. Carefully replace burners.
11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach to burners. Replace 

heat tents and cooking grates.

13. Before cooking again on grill, perform a 

“Leak Test” 

and 

“Burner Flame Check”

.

Your burner might be different

Electrode

Pry off electrode with 
a flate blade 
screwdriver

Electrode

Firebox

Carryover tube

Carryover tube

Firebox Burner 

Support

Remove 

screws

Firebox

Firebox Burner 

Support

Summary of Contents for 463675016

Page 1: ...nte el Ensamblado llámenos Al 1 888 430 7870 Serial number Numéro de série Número de serie Date purchased Date d chat Fecha de compra See rating Label on grill for serial number El número de serie se encuentra en la etiqueta de especificaciones de la parrilla Ce numéro se trouve sur l étiquette signalétique sur i appareil 463675016 Professional 2 Burner Gas Grill 4584609 Convertit facilement de fo...

Page 2: ...hown below explain what each heading means Read and follow all of the messages found throughout the manual THIS GRILL IS FOR OUTDOOR USE ONLY INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference For residential use only Do not use for commercial cooking WARNING DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open l...

Page 3: ...s on General Grill Cleaning and Cleaning The Burner Assembly CAUTION Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf resulting in failure of grill cart components DANGER NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full If you see smell or hear gas escaping immediately...

Page 4: ...ay LP Cylinder Valve Retainer Strap Safety Cap LP Cylinder The LP cylinder used with your grill must meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or ...

Page 5: ...ight position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill Place safety cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of safety cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane Leak test must be repeated each time LP cy...

Page 6: ...en connections If leaks cannot be stopped do not try to repair Call for replacement parts 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise NOTE Sideburner shelf fascia and other parts not shown for clarity Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attemp...

Page 7: ...t or re light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position 3 ft 3 ft Ignitor Lighting Match Lighting If ignition does NOT occur in 5 seconds turn t...

Page 8: ...ll knobs to the off position Turn LP cylinder off by turning hand wheel clockwise to a full stop Turning Grill Off Remove cooking grates and heat tents Light burners rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Perform burner flame check on side burner also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low f...

Page 9: ...mage your grill and cause injury To prevent flashbacks and ensure good performance the burner and venturi tube assembly should be removed and cleaned when ever the grill has been idle for an extended period of time Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cyli...

Page 10: ...los tornillos y arandelas que entren en contacto con las superficies revestidas de porcelana Si los aprieta demasiado se puede quebrar y romper el revestimiento de porcelana lo que dejará expuesto el metal al proceso de oxidación ASSEMBLY ASSEMBLAGE ARMADO 1 3RD 1ST K x1 2 B x 6 B B B B B B 2ND 45 46 45 46 36 37 K K After all 4 casters are secure remove the Caster Pin and save for future maintenan...

Page 11: ...30 1ST 2ND G G 3 4 3RD G x6 G G G G 44 42 THIS SIDE UP CE CÔTÉ VERS LE HAUT ESTE LADO HACIA ARRIBA ...

Page 12: ...31 4 B x4 B B B B 10 Note remove the tie wraps Remarque retirez l attache de câble Nota retire los cordones de amarre Tie wrap Attache Cordón de amarre ...

Page 13: ...32 5 6 A x4 A A A A A x4 A A A A 39 38 ...

Page 14: ...33 8 10 E C D x4 x4 x4 3RD 1ST E E 30 27 X2 4TH C C D D 2ND 28 29 27 31 ...

Page 15: ...9 B x6 B B B B x4 B B X2 X2 B B B B Remove and reuse in next step Enlevez et réemploi dans l étape suivante Retire y vuelva a usar en el siguiente paso Tighten the screws Serrez les vis Apriete los tornillos ...

Page 16: ...nfrarouge avant chaque utilisation pour vous assurer que les orifices ne sont pas recouverts de débris Reportez vous au guide des grillades pour connaître les consignes de nettoyage détaillées Revise su parrilla infrarroja antes de cada uso para asegurarse que las aberturas no están cubiertas de escombros Consulte la Guía de Asado a la Parilla para la limpieza detallada 10 12 11 32 34 ...

Page 17: ...36 13 33 35 35 14 33 34 ...

Page 18: ...isse chaude pourrait s écouler de la partie inférieure du gril et provoquer un risque d incendie ou des dommages matériels ADVERTENCIA Si no instala la bandeja para la grasa goteará grasa caliente desde el fondo de la parrilla lo que puede ocasionar el riesgo de incendio o de daños materiales 28 1ST Tie wrap Attache Cordón de amarre Note remove the tie wraps Remarque retirez l attache de câble Not...

Page 19: ...38 17 1ST 2ND F x2 F F 49 48 50 18 OPRIMA APPUYEZ PRESS ...

Page 20: ... un risque d incendie ATTENTION CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire Una vez que el tanque haya quedado instalado la válvula del tanque debe quedar orientada hacia la parte delantera del carrito Si no se instala correctamente el tanque se puede dañar ...

Page 21: ...er surfaces See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn the coupling nut approximately one half to three quarters add...

Page 22: ...II Sparks are present but not at all electrodes and or not at full strength Possible Cause Battery not installed properly Dead battery Button assembly not installed properly Faulty spark module Output lead connections not connected Output lead connections not connected Arcing to grill away from burner s Weak battery Electrodes are wet Electrodes cracked or broken sparks at crack Check Procedure Ch...

Page 23: ...IAGRAM SCHÉMA DES PIÈCES VISTA ESQUEMÁTICA DE PIEZAS 9 1 6 5 22 14 32 7 8 2 3 4 35 33 18 16 17 34 24 25 26 10 30 27 28 13 11 12 42 42 44 31 19 27 29 39 38 43 40 36 45 46 37 47 21 20 23 50 48 49 41 53 52 15 51 54 ...

Page 24: ...CH MODULE 23 1 SHIELD F ELECTRONIC IGNITION MODULE 24 1 HOSE VALVE REGULATOR ASSEMBLY 25 2 BEZEL F CONTROL KNOB 26 2 CONTROL KNOB 27 2 SIDE SHELF FIXED 28 1 LEFT SIDE SHELF FOLDING 29 1 RIGHT SIDE SHELF FOLDING 30 1 FASCIA F LEFT SIDE SHELF 31 1 FASCIA F RIGHT SIDE SHELF 32 2 HEAT TENT 33 2 COOKING GRATE 34 2 COOKING GRATE INFRARED EMITTER 35 1 WARMING RACK 36 1 LEFT CART FRAME 37 1 RIGHT CART FRA...

Page 25: ...lo con pivote 1 4 20x1 2 Screw Vis 20 po Tornillo de 1 4 20 x 1 2 8x3 8 Sheet Metal Screw Vis à tôle nº 8 3 8 po Tornillo para metale No 8 de 3 8 10 24x3 8 Screw Vis nº 10 24 3 8 po Tornillo No 10 24 de 3 8 1 4 Nut Écrou de Tuerca de 1 4 Battery AA Pile AA Batería AA Caster pin Dispositif de blocage pour roulettes Clavija para la rueda Cleaning tool Nettoyage de l instrument Herramienta de limpiez...

Page 26: ...52 2015 Char Broil LLC Columbus GA 31902 Printed in China Imprimé en China Impreso en China 2015 Assembly instructions 2015 Assemblée des instructions 2015 Instrucciones de ensamblado ...

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