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Rev. 03

 

• 07-28-08 • 80017802

PRODUCT GUIDE
MODEL  463631009

© 2008 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 35-40

 

minutes

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque 
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody 
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers 
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; 
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; 
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™

TEC™ is a trademark of Tec Infrared Grills.

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; 
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; 
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; 
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; 
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company

®

®

TM REVISION 00

Summary of Contents for 463631009

Page 1: ...ring the Party SureFire Universal Grill Parts TEC is a trademark of Tec Infrared Grills Protected under one or more of the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114...

Page 2: ...d Warranty 14 Parts List 15 Parts Diagram 16 Assembly 17 25 Troubleshooting 27 28 Registration Card 31 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recre...

Page 4: ...dvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...ove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder The LP cylin...

Page 9: ...ed or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to...

Page 10: ...htly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Co...

Page 11: ...is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the ca...

Page 12: ...Off Turn all knobs to OFF position Turn LP tank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spa...

Page 13: ...parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 heat tent 3 4 5 6 7 VERY IMPORTANT Burner tubes must re engage valve openings See illus...

Page 14: ...s limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for fa...

Page 15: ...2 WHEEL L 1 AXLE ROD M 1 CARTLEG UPPER LEFT N 1 MATCH HOLDER O 1 CART LEG UPPER RIGHT P 1 CART LEGS LOWER RIGHT Q 2 EXTENDER LEG R 1 CART LEGS LOWER LEFT S 2 BACK BRACE T 1 FRONT PANEL U 1 HANDLE TOP...

Page 16: ...PARTS DIAGRAM 16 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA BB CC DD DD EE FF GG HH...

Page 17: ...as notches on tank support Right Leg Attach upper right leg onto lower right leg with 10 24x1 1 4 Machine screw and 10 24 Wing nut 10 24X1 1 4 Machine Screw Qty 1 10 24 Wing Nut Qty 1 10 24X1 1 4 Mach...

Page 18: ...ttach back braces with 10 24x1 1 4 Machine screws and 10 24 Wing nuts Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach...

Page 19: ...se Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 Machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if your grill co...

Page 20: ...wsand 10 24Wingnuts 10 24 Wing Nut Qty 2 10 24X1 2 Machine Screw Qty 2 Tankexclusionwire Hooktankexclusionwiresontofrontpanelbrackets secureotherendtobackbraceusing 8 32X3 8 Sheetmetal screws 8 32X3 8...

Page 21: ...right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 Machine screws 5x15 Fiber washers and 10 24 Wing nuts C Push control knobs on...

Page 22: ...ting brackets to front of leg with 1 4 20x1 2 Machine screws and to the back of the leg with 1 4 20X1 1 4 Machine screws and 1 4 20 Wing nuts Repeat above steps for other shelf NOTE Right side shelf h...

Page 23: ...and Upper Hinges Attach handle to lid with 7X15 Fiber Washers and 1 4 20 Wing nuts A Attach upper hinges to back of lid using 10 24x1 2 Machine screws 5x15 Fiber washers and 10 24 Flange nuts Hinge s...

Page 24: ...assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins 14 15 Place heat tent inside firebox onto support screws Place cooking grat...

Page 25: ...wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top swing away is installed upside down 16 A...

Page 26: ...checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important s...

Page 27: ...ions are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage Se...

Page 28: ...f carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace kn...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

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