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Bull Texan Lonestar 07638, Assembly & Operating Instructions

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Bull Texan Lonestar 07638 Assembly & Operating Instructions Download Page 1

Rialto, California 92376

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ASSEMBLY & OPERATING INSTRUCTIONS

Model No.  07638  Texan Lonestar Grill with lights LP

                           

Model No.  07639  Texan Lonestar Grill with lights NG

    

TABLE OF CONTENTS                                     

 

 

                                                                                            PAGE    

 

 

SAFETY INSTRUCTIONS …………………………………………………….…………………………..…………..……    

2

   

ASSEMBLY INSTRUCTIONS …………………………….…………………………………………….………........….       

4

INSTALLATION INSTRUCTIONS………………………….…………………………………………….……….......…..     

 7

Electric Wiring Diagram …………………………………….…………………………………………….………......…...     

 9

LIGHTING & OPERATING INSTRUCTIONS ……………………………………………………………………....……   

11

CLEANING & MAINTENANCE …………………………...………………………………………………………..…..….   

13

TROUBLESHOOTING ………………………………………………………………………………………………….…..   

14

PARTS LIST ……………………………………………..………………………………………………………….…….…   

15

WARRANTY.……………………………………………..…………………………………………………………..……....   

18

READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED, 
ASSEMBLED AND CARED FOR. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS 
BODILY INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR 
OPERATION, CONSULT YOUR DEALER, GAS APPLIANCE SERVICE REPRESENTATIVE OR YOUR GAS COMPANY

NOTE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER 
AFTER INSTALLATION.

NOTE TO THE CONSUMER
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL 
VEHICLES AND/OR BOATS.

                                                                                           

1                                            

Revision 09/10

                                                               

Summary of Contents for Texan Lonestar 07638

Page 1: ...SHOOTING 14 PARTS LIST 15 WARRANTY 18 READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED ASSEMBLED AND CARED FOR FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION CONSULT YOUR DEALER GAS APPLIANCE SERVICE REPRESENTATIVE OR YOUR GAS COMPANY NOTE TO INSTALLER LEAVE...

Page 2: ... spare gas cylinders under or near this or any other appliance Keep the fuel hose any electrical cord away from hot surfaces Protect fuel hose from dripping grease Avoid unnecessary twisting of hose Visually inspect hose prior to each use for cuts cracks excessive wear or other damage Replace hose if necessary NEVER test for gas leaks with a lighted match or open flame NEVER light grill with lid c...

Page 3: ... factory to operate on LP or natural gas If you wish to convert be sure to contact your grill dealer FIRST PROPANE GAS SAFETY Your Propane gas grill is designed to operate on propane gas ONLY at a pressure regulated at 11 water column W C when equipped with the correct propane orifices on the valves and a propane regulator on the supply line regulated at the residential meter Your propane gas gril...

Page 4: ...mbled and fire tested There are three pieces of trim that needs to be assembled for built in Remove two screws on left side of grill hood and place motor bracket on it Replace two bolts back You may leave this motor bracket on at all times 4 ...

Page 5: ...r combustion air on both sides of built in cabinet When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction The sides and back of the grill should not be any closer than 21 inches to combustible construction 5 ...

Page 6: ...n cabinet When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction The sides and back of the grill should not be any closer than 21 inches to combustible construction DO NOT store empty or full spare tanks under or near this or any other appliance 6 ...

Page 7: ...tape of the type resistant to the action of natural gas must be used on all male pipe thread Apply compound or tape to at least the first three threads when making the connection Remove plastic cap from regulator installed on grill Attach the stainless steel flex line 3 8 flare female end to the regulator Attach the other end of flex line to shut off valve thru a nipple Attach a shut off valve to ...

Page 8: ...ndividually for presence of spark at electrode In turn push each control knob in fully and turn slowly about a 1 4 turn to the left counter clockwise until a click is heard the trigger hitting the strike block should produce a blue spark at the electrode tip Return control knob to OFF before checking next igniter BURNER OPERATION CHECK 1 With BBQ Grill control knobs in OFF position turn on the Gas...

Page 9: ...TENDED 1 Place stainless steel heat shields on lowest edge under between burners in grill bowl See illustrated drawing 2 Place stainless steel flame tamers on lower edge above burners in grill bowl 3 Place cooking grids in grill bowl on edge above flame tamers NOW YOUR GAS GRILL IS READY TO USE Before first use and at the beginning of each barbecue season 1 Please read Safety Lighting and Operatin...

Page 10: ...ou buy an LP grill and you want to convert to NG simply turn the above screw to the left 2 If you buy an NG grill and you want to convert to LP simply turn the above screw to the right 10 1 NG Turn screw to the left 2 LP Turn screw to the right ...

Page 11: ...one burner is needed repeat procedure with each burner Replace flame tamer and cooking grid Turn off burners not needed and adjust other burners to desired cooking temperature Lighting Rotisserie Burner if equipped The rear infrared rotisserie burner allows for slow rotisserie cooking of meats and poultry Infrared burners radiate heat onto the outer surface of the food This allows cooking without ...

Page 12: ...side temperature and the amount of wind Cooking With Indirect Heat You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect heat from the next burner The heat from the lighted burner circulates gently throughout the grill cooking the meat or poultry without any direct flame touching it This method greatly reduces flare ups when cooking extra fatty cuts ...

Page 13: ...und order and install a new burner 4 After installation check to insure that gas valve orifices are correctly placed inside ends of burner tubes Also check position of spark electrode CLEANING THE GREASE TRAY The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution ANNUAL CLEANING OF GRILL HOUSING Burn off the grill after every cookout wi...

Page 14: ...eck for proper position of electrode tip The tip of the electrode should be pointing forward toward the front and free from grease for spark discharging The ignition wire should be connected to the valve ignition and electrode firmly Replace the ignition wire if the wire were broken or cracked With gas supply closed and all control knobs set to OFF check each positive igniter individually for pres...

Page 15: ...Lens Clip 2 8 74007 STAINLESS STELL BURNER 3 33 16532 Light Bulb 20 W Max 2 9 74008 FLAME TAMER 3 34 16533 Grill Light Switch 1 10 74009 COOKING GRID 3 35 Grill Light Fixture Right 1 11 74010 WARMING RACK 1 36 DC socket 1 12 16523 Hood handle 1 13 16519 WARMING RACK SUPPORT 2 14 16518 FLAME TAMER SUPPORT 12 15 16501 BEZEL MAIN BURNER 3 16 16505 KNOB MAIN BURNER 1 17 16509 TEMPERATURE GAUGE 3 18 74...

Page 16: ...IMPORTANT Use only factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty IMPORTANT Keep this assembly and operating instruction manual for referral and for replacement parts ordering CAUTION Gas valves are preset at the factory If you wish to convert at some later date be sure to contact your gas supplier or grill dealer befo...

Page 17: ...ILLUSTRATED PARTS LIST 17 ...

Page 18: ...t use on improper fuel gas supply use contrary to operating instructions or alteration by any person other than our factory service center The warranty period is not extended by such repair or replacement Warranty claim procedure If you require service or parts for your Bull grill please contact our Warranty Service Center for factory direct assistance Our hours of operation are 8AM to 4 PM PST Ou...

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