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4

First Time Use

Read your Assembly Manual and ensure the grill is put together 
properly.  Remove all Point-of-Purchase advertising material from 
all grill surfaces before first use.  We recommend operating your 
grill on its highest setting for 15-20 minutes prior to your first use.  
This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be 
used with flame tamers or heat distribution plates to provide 
more even heating, improve the cleaning process, and reduce 
flare-ups.  The addition of after market lava rocks, charcoal, or 
briquettes of any type will cause poor combustion and increase 
the likelihood of a grease fire, and is not recommended.  Using 
briquettes, lava rock, or charcoal in this grill will void your 
warranty.  For extra smoke flavor, we recommend using a 
smoker box with wood chips.

Temperature - Convective Grills ONLY.

The temperature gauge in the hood of your new grill measures 
air temperature.  The air temperature inside your grill will never 
be as hot as the temperature at the cooking surface.

Note:  Since 1995, all regulators (the part that attaches to the gas 
tank to regulate the flow of gas) have included a safety feature 
that restricts gas flow in the event of a gas leak. You can 
inadvertently activate this safety feature without having a gas 
leak. This typically occurs when you turn on the gas using the 
grill control knob before you turn on the LP tank valve.  If the gas 
regulator safety feature activates, the grill will only reach 
temperatures between 250°F and 300°F even with all burners on 
the high setting.

If your grill is not getting hotter than 250°F to 300°F these 
steps should be taken first to reset the gas regulator safety 
device:

1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put 

excessive force on the valve at the full open position to avoid 
damaging the valve.

8. Turn on the appropriate control knob and light the grill per the 

instructions on the control panel.

An illustration of this process is included in this Product Guide.  
See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to 
provide optimum performance. Pre-heat the grill on high for 10-
15 minutes – longer if weather conditions require.  Please refer to 
the lighting instructions inside the Product Guide if you have 
questions about how to light your grill.  A match-light chain and 
hole is provided for your convenience.

GRILLING GUIDE – Getting Started 

Regulator

Coupling Nut

Summary of Contents for 463441312

Page 1: ...erial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil...

Page 2: ...potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read an...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electric...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...GNITION button until the burner Lighting instructions are continued on the next page WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep...

Page 12: ...ure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring pow...

Page 13: ...ng grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of gr...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...2 LID BUMPER RECTANGLE Q 1 GRILL LID HANDLE R 1 TOP LID HARDWARE S 4 HEAT TENT T 3 COOKING GRATE U 1 SWING AWAY GRID V 1 LEFT SIDE SHELF W 1 DRIP PAN F SIDEBURNER X 1 SIDEBURNER LID Y 1 CONTROL PANEL...

Page 16: ...PARTS DIAGRAM 16 A B B B C D D D E F G H I J I J J K L M N S R U Y V X AA W Z CC DD FF GG JJ HH II EE LL MM NN O QQ KK B P Q S S S T T T BB OO PP RR SS I I I J J J...

Page 17: ...Qty 4 1 4 20x1 1 2 Machine Screw Place bottom shelf with cut out hole for LP tank next to legs with axle holes Attach to right and left leg assemblies with 1 4 20x1 1 2 screws and 1 4 20 flange nuts A...

Page 18: ...assembly upside down Insert axle rod into wheel legs and other Axle Attach with 1 8mm flat washer and hitch pin Press leg extenders into right legs Axle Spacer Spacer and wheel Axle Rod Cone side of...

Page 19: ...wo people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 machine screws Qty 4 1...

Page 20: ...upport brackets on side of firebox A Inside firebox insert 7x15 fiber washers and 1 4 20x1 2 machine screws as shown B Attach shelf with flange nuts on each side C A B C Right Side Shelf Back of fireb...

Page 21: ...r washers and 1 4 20x1 2 machine screws as shown B Attach sideburner shelf with flange nuts on each side C Qty 4 7x15 Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut C Attach fasci...

Page 22: ...r into shelf Make sure valve is inside sideburner tube Attach sideburner with wing nut B Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire C Place grate onto sideb...

Page 23: ...g Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front t...

Page 24: ...tank securely in place See Use and Care section to correctly Leak Test and perform the Burner Flame Check CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resul...

Page 25: ...e Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP...

Page 26: ...gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinde...

Page 27: ...nections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE...

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