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2  •  463422107

WARNING

CALIFORNIA PROPOSITION 65
Combustion by-products produced when using this 
product contain chemicals known to the State of 
California to cause cancer, birth defects, and other 
reproductive harm.

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas and the 
regulator/valve assembly supplied.

Grill installation must conform with local codes, or in their 
absence of local codes, with either the 

National Fuel Gas 

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane 
Installation Code, CSA B149.1, or Propane Storage and 
Handling Code, B149.2, or the Standard for Recreational 
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, 
Recreational Vehicle Code, as applicable. 

• All electrical accessories (such as rotisserie) must be 

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70.

  Keep any electrical 

cords and/or fuel supply hoses away from any hot surfaces.

• Grill is not for use in or on recreational vehicles and/or boats.
• This grill is safety certified for use in the United States only. Do 

not modify for use in any other location. Modification will result 
in a safety hazard.

DANGER

Safety Symbols

The symbols and boxes shown below explain what each heading 
means. Read and follow all of the messages found throughout 
the manual.

DANGER:

Indicates an imminently hazardous situation 

which, if not avoided, will result in death or serious injury.

WARNING

WARNING:

Indicates an potentially hazardous situation 

which, if not avoided, could result in death or serious 
injury.

CAUTION

CAUTION:

Indicates a potentially hazardous situation or 

unsafe practice which, if not avoided, may result in minor 
or moderate injury.

1. Do not store or use gasoline or other 

flammable liquids or vapors in the vicinity of 
this or any other appliance.

2. An LP cylinder not connected for use shall not 

be stored in the vicinity of this or any other 
appliance.

WARNING

CAUTION

For residential use only. Do not use for commercial 
cooking.

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty parts call

1-800-241-7548. Hours of Service Center Operation are 
8:00 A.M. To 6:00 P.M. EST Monday - Friday.

• To order non-warranty replacement parts or accessories 

please visit us on the web at www.charbroil.com or call 
1-800-241-7548 and one of our friendly and knowledgeable 
agents will be glad to assist you.

Model Number

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

DANGER

If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the 

appliance and immediately call your gas 
supplier or your fire department.

Summary of Contents for 463422107

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...e messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Indicates an potentially hazardous...

Page 3: ...tive appearance in normal outdoor exposure Consider the following tips to extend the appearance of your stainless steel grill Cooking smoke from normal use of the grill will eventually coat and discol...

Page 4: ...18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylin...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...erclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture...

Page 7: ...lbs The grease cup must be inserted into grill and emptied after each use Do not remove grease cup until grill has completely cooled If you notice grease or other hot material dripping from grill ont...

Page 8: ...t and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts...

Page 9: ...ations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking...

Page 10: ...mation call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST Rotisserie Cooking When using a rotisserie on your grill you should remove the cooking gr...

Page 11: ...ng the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to r...

Page 12: ......

Page 13: ...PARTS DIAGRAM Model No 463422107 QQ KK BB Z II HH GG L C Y K N I SS A F E Q H G S OO PP NN R MM U W V LL B M T SS X N O O J P CC FF JJ AA EE DD RR D 463422107 13...

Page 14: ...bottom shelf 7mm lock washer 7mm flat washer Left side panel with large hole Right side panel Locking caster Bottom shelf N on locking caster R r a e M ake sure side panels are pushed as far to the re...

Page 15: ...5mm lock washers Magnet 4 A B 8 32x3 8 screw 8 32x3 8 screw 8 32 flange nut Insert wire ends on tank exclusion shelf into bottom shelf A Attach with two 8 32x3 8 screws diagonally Tighten two 8 32x3 8...

Page 16: ......

Page 17: ...lat washers C A Repeat step 7 A on left side shelf Hang sideburner shelf on the tabs mounted on the firebox Attach shelf brackets to cart side panel using two1 4 20x1 2 screws fiber washers and 1 4 20...

Page 18: ...burner to valve engagement Center stud on bottom of burner fits into center hole in sideburner drip pan Secure burner to drip pan with one wingnut C Finally connect side burner ignitor wire to side bu...

Page 19: ...8 32x3 8 screw Attach and fully secure hinges to lid with four 8 32x3 8 screws 8 32 flange nut first Place sideburner lid onto left side shelf and align hinges to holes on side shelf top Attach sideb...

Page 20: ...m Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Cooking Grates Flame tamer Back of fire ox b F o t...

Page 21: ...all cup will cause hot grease drip from bottom of grill with risk of fire or property damage 15 Pivot wire L g wi e re Swing Away To assemble SwingAway first insert pivot wire into holes in side of gr...

Page 22: ...all tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION LP Cylinder not included Once tank has been filled and leak checked place tank into tank hole in...

Page 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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