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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1.

Turn gas off at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers. 

3.

Remove screws and carryover tubes from rear of burners.

4.

Remove screw and washers to disengage burner from 
bracket on firebox.

5.

Remove screws to detach electrode from burner. Electrode 
should remain in firebox.

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach to burners. Replace 

flame tamers and cooking grates.

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Burner

Valve

463422107  •  9

Burner

Lock Pin

Summary of Contents for 463422107

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...e messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Indicates an potentially hazardous...

Page 3: ...tive appearance in normal outdoor exposure Consider the following tips to extend the appearance of your stainless steel grill Cooking smoke from normal use of the grill will eventually coat and discol...

Page 4: ...18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylin...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...erclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture...

Page 7: ...lbs The grease cup must be inserted into grill and emptied after each use Do not remove grease cup until grill has completely cooled If you notice grease or other hot material dripping from grill ont...

Page 8: ...t and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts...

Page 9: ...ations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking...

Page 10: ...mation call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST Rotisserie Cooking When using a rotisserie on your grill you should remove the cooking gr...

Page 11: ...ng the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to r...

Page 12: ......

Page 13: ...PARTS DIAGRAM Model No 463422107 QQ KK BB Z II HH GG L C Y K N I SS A F E Q H G S OO PP NN R MM U W V LL B M T SS X N O O J P CC FF JJ AA EE DD RR D 463422107 13...

Page 14: ...bottom shelf 7mm lock washer 7mm flat washer Left side panel with large hole Right side panel Locking caster Bottom shelf N on locking caster R r a e M ake sure side panels are pushed as far to the re...

Page 15: ...5mm lock washers Magnet 4 A B 8 32x3 8 screw 8 32x3 8 screw 8 32 flange nut Insert wire ends on tank exclusion shelf into bottom shelf A Attach with two 8 32x3 8 screws diagonally Tighten two 8 32x3 8...

Page 16: ......

Page 17: ...lat washers C A Repeat step 7 A on left side shelf Hang sideburner shelf on the tabs mounted on the firebox Attach shelf brackets to cart side panel using two1 4 20x1 2 screws fiber washers and 1 4 20...

Page 18: ...burner to valve engagement Center stud on bottom of burner fits into center hole in sideburner drip pan Secure burner to drip pan with one wingnut C Finally connect side burner ignitor wire to side bu...

Page 19: ...8 32x3 8 screw Attach and fully secure hinges to lid with four 8 32x3 8 screws 8 32 flange nut first Place sideburner lid onto left side shelf and align hinges to holes on side shelf top Attach sideb...

Page 20: ...m Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Cooking Grates Flame tamer Back of fire ox b F o t...

Page 21: ...all cup will cause hot grease drip from bottom of grill with risk of fire or property damage 15 Pivot wire L g wi e re Swing Away To assemble SwingAway first insert pivot wire into holes in side of gr...

Page 22: ...all tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION LP Cylinder not included Once tank has been filled and leak checked place tank into tank hole in...

Page 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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