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6.

Turn the coupling nut clockwise and tighten to a full stop. The 
regulator will seal on the back-check feature in the LP tank 
valve, resulting in some resistance. 

An additional one-half to 

three-quarters turn is required to complete the 

connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and 
repeat steps 5 and 6. If you are still unable to complete the 
connection, 

do not use this regulator!

Straig

ht

Hold coupling nut and regulator

as shown for proper connection

to LP tank valve.

DANGER

• Do not insert any tool or foreign object into the valve 

outlet or safety relief valve. You may damage the valve 
and cause a leak. Leaking propane may result in 
explosion, fire, severe personal injury, or death.

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.
2.

Be sure regulator is tightly connected to LP tank.

3.

Completely open LP tank valve by turning hand wheel 
counterclockwise. If you hear a 

rushing sound

, turn gas off 

immediately. There is a major leak at the connection. 

Correct 

before proceeding

.

4.

Brush soapy solution onto areas where bubbles are shown in 
picture below:

5. If “growing”

 bubbles appear, there is a leak. Close LP tank 

valve immediately and retighten connections. 

If leaks cannot 

be stopped do not try to repair. 

Call for replacement parts. 

Order new parts by giving the serial, model number and name 
and part number of items needed (see parts list) to the Grill 
Service Center at 1-800-241-7548.

6.

Always close LP tank valve after performing leak test by 
turning hand wheel clockwise.

6  •  463370108

• Outdoor gas appliance is not intended to be installed 

in or on a boat.

• Outdoor gas appliance is not intended to be installed 

in or on an RV.

• Never attempt to attach this grill to the self-contained 

LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire 

department.

• If you cannot stop a gas leak, 

immediately

 close 

LPtank valve and call LP gas supplier or your fire 
department!

WARNING

s

 Never remove threaded

     orifice at end of valve.

Summary of Contents for 463370108

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...rm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purcha...

Page 3: ...g 23 25 Warranty 26 Registration Card 27 463370108 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or a...

Page 4: ...lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tanks of the U S Department of Transportation DOT See LP tank collar for marking LP tank valve...

Page 5: ...cision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in up...

Page 6: ...ockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture belo...

Page 7: ...lean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not rec...

Page 8: ...r dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cle...

Page 9: ...ctrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace heat tents and cooking grates Correct burner to valve...

Page 10: ...to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...r FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sierra and TruFlame are registered...

Page 13: ...463370108 13 PARTS DIAGRAM Model No 463370108 N Q P P E O D O B B G F II HH T S A H C K V W EE FF I J L L M M GG X R U L M BB AA Y Z DD CC JJ...

Page 14: ...lace legs as shown A Left leg assembly has large holes on ends of legs Hook tank exclusion wire into right and left leg assemblies B 1 Left Leg Assembly has large holes on ends of legs A B Tank Exclus...

Page 15: ...d 1 4 20 flange nuts Place bottom shelf with cut out hole for LP tank next to legs with axle holes Attach to right and left leg assemblies with Qty 4 1 4 20x1 1 2 Machine Screw Qty 4 1 4 20 Flange Nut...

Page 16: ...el Attach with a wheel bushing and hitch pin Push leg extenders into right legs Axle Rod Wheel Leg Extenders Cone side of wheel against leg 1 Hitch Pin Qty 1 Wheel Bushing Qty 6 8x3 8 Self Tap Screw S...

Page 17: ...ill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Grill Head...

Page 18: ...wall of shelf over support brackets on side of firebox A Inside firebox insert fiber washers and 1 4 20x1 2 screws as shown B Attach shelf with flange nuts on each side C A Back of cart B Right Side S...

Page 19: ...rt fiber washers and 1 4 20x1 2 screws as shown B Attach sideburner shelf with flange nuts on each side C Attach fascia to firebox with 1 8x3 8 self tap screw D A Sideburner Shelf Back of cart B C D Q...

Page 20: ...burner tube and around manifold Attach sideburner ignitor wire D Press sideburner control knob onto valve stem E Place grate onto sideburner shelf F B Make sure valve is inside sideburner tube Attach...

Page 21: ...ing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front...

Page 22: ...ll protection device CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform t...

Page 23: ...de Replace LP tank Turn off LP tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from tank and visually inspect rubber seal for damage See LP Tank Leak Test and Connect...

Page 24: ...d s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Repla...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...g Safety Checklist Read and understand owners manual Never overfill LP tank Overfilled tanks may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burne...

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