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EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
tank.

Gas leaking from LP 
tank valve.

Gas leaking between 
LP tank and regulator 
connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of tank valve from mishandling or 

mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP tank.

• Coupling nut and LP tank valve not fully 

connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

• Dead battery.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP tank or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

• Replace LP tank.

• Turn off LP tank valve. Return LP tank to gas supplier.

• Turn off LP tank valve. Remove regulator from tank and visually 

inspect rubber seal for damage. See LP Tank Leak Test and 
Connecting Regulator to the LP Tank.

• Turn off control knobs and LP tank valve. Leave lid open to allow 

flames to die down. After fire is out and grill is cold, remove burner 
and inspect for spider nests or rust. See Natural Hazard and 
Cleaning the Burner Assembly pages.

• Turn off control knobs and LP tank valve. Leave lid open to allow 

flames to die down. After cooling, clean food particles and excess 
grease from inside firebox area, grease tray, and other surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP tank is not empty. If LP tank is not empty, refer to 

“Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP tank. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new AA-size alkaline battery.

Troubleshooting

463370108 •  23

Summary of Contents for 463370108

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...rm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purcha...

Page 3: ...g 23 25 Warranty 26 Registration Card 27 463370108 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or a...

Page 4: ...lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tanks of the U S Department of Transportation DOT See LP tank collar for marking LP tank valve...

Page 5: ...cision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in up...

Page 6: ...ockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture belo...

Page 7: ...lean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not rec...

Page 8: ...r dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cle...

Page 9: ...ctrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace heat tents and cooking grates Correct burner to valve...

Page 10: ...to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...r FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sierra and TruFlame are registered...

Page 13: ...463370108 13 PARTS DIAGRAM Model No 463370108 N Q P P E O D O B B G F II HH T S A H C K V W EE FF I J L L M M GG X R U L M BB AA Y Z DD CC JJ...

Page 14: ...lace legs as shown A Left leg assembly has large holes on ends of legs Hook tank exclusion wire into right and left leg assemblies B 1 Left Leg Assembly has large holes on ends of legs A B Tank Exclus...

Page 15: ...d 1 4 20 flange nuts Place bottom shelf with cut out hole for LP tank next to legs with axle holes Attach to right and left leg assemblies with Qty 4 1 4 20x1 1 2 Machine Screw Qty 4 1 4 20 Flange Nut...

Page 16: ...el Attach with a wheel bushing and hitch pin Push leg extenders into right legs Axle Rod Wheel Leg Extenders Cone side of wheel against leg 1 Hitch Pin Qty 1 Wheel Bushing Qty 6 8x3 8 Self Tap Screw S...

Page 17: ...ill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Grill Head...

Page 18: ...wall of shelf over support brackets on side of firebox A Inside firebox insert fiber washers and 1 4 20x1 2 screws as shown B Attach shelf with flange nuts on each side C A Back of cart B Right Side S...

Page 19: ...rt fiber washers and 1 4 20x1 2 screws as shown B Attach sideburner shelf with flange nuts on each side C Attach fascia to firebox with 1 8x3 8 self tap screw D A Sideburner Shelf Back of cart B C D Q...

Page 20: ...burner tube and around manifold Attach sideburner ignitor wire D Press sideburner control knob onto valve stem E Place grate onto sideburner shelf F B Make sure valve is inside sideburner tube Attach...

Page 21: ...ing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front...

Page 22: ...ll protection device CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform t...

Page 23: ...de Replace LP tank Turn off LP tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from tank and visually inspect rubber seal for damage See LP Tank Leak Test and Connect...

Page 24: ...d s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Repla...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...g Safety Checklist Read and understand owners manual Never overfill LP tank Overfilled tanks may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burne...

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