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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

Remove cooking grates and heat tents. 

3.

Remove screws and carryover tubes from rear of burners.

4.

Remove screw and washers to disengage burner from 
bracket on firebox.

5.

Remove screws to detach electrode from burner. Electrode 
should remain in firebox.

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must re-engage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach

to burners. Replace heat tents and
cooking grates.

Correct

burner-to-valve

engagement

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Firebox

Carryover tu

be

Firebox

burner

bracket

463350108  •  9

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Summary of Contents for 463350108

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied...

Page 3: ...stallation Safety Precautions 2 Safety Symbols 2 Use and Care 4 11 Parts List 12 Parts Diagram 13 Assembly 14 22 Troubleshooting 23 25 Warranty 26 Registration Card 27 463350108 3 To insure your satis...

Page 4: ...nite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 o...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...clockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture be...

Page 7: ...tle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s...

Page 8: ...n cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and fa...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace heat tents and cooking grates Correct burner to valve e...

Page 10: ...to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...er FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sierra and TruFlame are registere...

Page 13: ...463350108 13 PARTS DIAGRAM Model No 463350108 N Q P P E O D O B B G F HH GG A C K U V DD EE I J L L M M FF W R T L M AA Z X Y CC BB H II S...

Page 14: ...el No 463350108 Place legs as shown A Left leg assembly has large holes on ends of legs Hook tank exclusion wire into right and left leg assemblies B 1 Tank Exclusion Wire Match Holder Left Leg Assemb...

Page 15: ...ews and 1 4 20 flange nuts Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes Attach to right and left leg assemblies with 1 4 1 4 20x1 1 2 Machine Screw Qty 4 1 4 20 Fl...

Page 16: ...wheel Attach with a axle washer and hitch pin Push leg extenders into right legs Axle Rod Wheel Leg Extenders Cone side of wheel against leg 1 Hitch Pin Qty 1 Axle Washer Qty 1 8x3 8 Self Tap Screw Qt...

Page 17: ...Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Stand cart upright Grill Head...

Page 18: ...wall of shelf over support brackets on side of firebox A Inside firebox insert fiber washers and 1 4 20x1 2 screws as shown B Attach shelf with flange nuts on each side C A Back of cart B Right Side...

Page 19: ...t fiber washers and 1 4 20x1 2 screws as shown B Attach sideburner shelf with flange nuts on each side C Attach fascia to firebox with 2 8x3 8 self tap screws D A Sideburner Shelf Back of cart B C D F...

Page 20: ...ideburner with wing nut C Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire D Press sideburner control knob onto valve stem E Place grate onto sideburner shelf F F...

Page 21: ...ng Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front...

Page 22: ...eck before attaching CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform t...

Page 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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