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2  •  463350108

1. Do not store or use gasoline or other 

flammable liquids or vapors in the vicinity of 

this or any other appliance.

2. An LP cylinder not connected for use shall not 

be stored in the vicinity of this or any other 

appliance.

WARNING

CAUTION

For residential use only. Do not use for commercial 

cooking.

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty parts call

 

1-800-241-7548. Hours of Service Center Operation are 

8:00 A.M. To 6:00 P.M. EST Monday - Friday.

• To order non-warranty replacement parts or accessories 

please visit us on the web at www.charbroil.com or call 
1-800-241-7548 and one of our friendly and knowledgeable 
agents will be glad to assist you.

Model Number

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

DANGER

If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the 

appliance and immediately call your gas 

supplier or your fire department.

WARNING

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using 

this product contain chemicals known to the State of 

California to cause cancer, birth defects, and other 

reproductive harm.

2. This product contains chemicals, including lead 

and lead compounds, known to the State of 

California to cause cancer, birth defects or other 

reproductive harm. 

Wash your hands after handling this product.

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas and the 
regulator/valve assembly supplied. A conversion kit must be 
purchased for use with natural gas.

Grill installation must conform with local codes, or in their 
absence of local codes, with either the 

National Fuel Gas 

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane 
Installation Code, CSA B149.1, or Propane Storage and 
Handling Code, B149.2, or the Standard for Recreational 
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, 
Recreational Vehicle Code, as applicable. 

• All electrical accessories (such as rotisserie) must be 

electrically grounded in accordance with local codes, or

 

National Electrical Code, ANSI / NFPA 70 or Canadian 
Electrical Code, CSA C22.1.

  Keep any electrical cords and/or 

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or 

Canada only. Do not modify for use in any other location. 
Modification will result in a safety hazard.

DANGER

Safety Symbols

The symbols and boxes shown below explain what each heading 
means. Read and follow all of the messages found throughout 
the manual.

DANGER:  

Indicates an imminently hazardous situation 

which, if not avoided, will result in death or serious injury.

WARNING

WARNING:  

Indicates an potentially hazardous situation 

which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: 

Indicates a potentially hazardous situation or 

unsafe practice which, if not avoided, may result in minor 
or moderate injury.

Summary of Contents for 463350108

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied...

Page 3: ...stallation Safety Precautions 2 Safety Symbols 2 Use and Care 4 11 Parts List 12 Parts Diagram 13 Assembly 14 22 Troubleshooting 23 25 Warranty 26 Registration Card 27 463350108 3 To insure your satis...

Page 4: ...nite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 o...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...clockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture be...

Page 7: ...tle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s...

Page 8: ...n cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and fa...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace heat tents and cooking grates Correct burner to valve e...

Page 10: ...to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...er FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sierra and TruFlame are registere...

Page 13: ...463350108 13 PARTS DIAGRAM Model No 463350108 N Q P P E O D O B B G F HH GG A C K U V DD EE I J L L M M FF W R T L M AA Z X Y CC BB H II S...

Page 14: ...el No 463350108 Place legs as shown A Left leg assembly has large holes on ends of legs Hook tank exclusion wire into right and left leg assemblies B 1 Tank Exclusion Wire Match Holder Left Leg Assemb...

Page 15: ...ews and 1 4 20 flange nuts Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes Attach to right and left leg assemblies with 1 4 1 4 20x1 1 2 Machine Screw Qty 4 1 4 20 Fl...

Page 16: ...wheel Attach with a axle washer and hitch pin Push leg extenders into right legs Axle Rod Wheel Leg Extenders Cone side of wheel against leg 1 Hitch Pin Qty 1 Axle Washer Qty 1 8x3 8 Self Tap Screw Qt...

Page 17: ...Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Stand cart upright Grill Head...

Page 18: ...wall of shelf over support brackets on side of firebox A Inside firebox insert fiber washers and 1 4 20x1 2 screws as shown B Attach shelf with flange nuts on each side C A Back of cart B Right Side...

Page 19: ...t fiber washers and 1 4 20x1 2 screws as shown B Attach sideburner shelf with flange nuts on each side C Attach fascia to firebox with 2 8x3 8 self tap screws D A Sideburner Shelf Back of cart B C D F...

Page 20: ...ideburner with wing nut C Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire D Press sideburner control knob onto valve stem E Place grate onto sideburner shelf F F...

Page 21: ...ng Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front...

Page 22: ...eck before attaching CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform t...

Page 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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