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Ignitor Lighting

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 Do not lean over grill while lighting.

1. Turn       OFF all Gas Burner Control Valves.

2. Turn ON gas source or tank.

3. Open lid during Lighting.

4. To ignite turn burner control valve to       .

5. Push and hold ELECTRONIC IGNITIOR button.

6. If Ignition does not occur in 5 seconds, turn the burner 

controls        OFF, wait 5 minutes, and repeat the lighting 

procedure.

7. Ignite remaining burners by turning to     , starting with 

the burners closest to the IGNITION BURNER first.

  If ignition still does not occur, follow match-lighting 

instructions.

WARNING

For Safe Use of Your Grill and to Avoid Serious 

Injury:

Do not let children operate or play near grill. 

Keep grill area clear and free from materials that burn.

Do not block holes in sides or back of grill. 

Check burner flames regularly.

Use grill only in well-ventilated space. NEVER use in 
enclosed space such as carport, garage, porch, 
covered patio, or under an overhead structure of any 
kind.

Do not use charcoal or ceramic briquets in a gas grill. 
(

Unless

 

briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface. 

Maintain 10 ft. clearance to objects that can catch fire 
or sources of ignition such as pilot lights on water 
heaters, live electrical appliances, etc.

Keep vent openings for cart tank enclosure free and 
clear of debris.

• Apartment Dwellers:

Check with management to learn the requirements 
and fire codes for using an LP gas grill in your 
apartment complex. If allowed, use outside on the 
ground floor with a three (3) foot clearance from walls 
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A 

buildup of non-ignited gas inside a closed grill is 

hazardous.

• Never operate grill with LP cylinder out of correct 

position specified in assembly instructions. 

• Always close LP cylinder valve and remove 

coupling nut before moving LP cylinder from 

463271108  •  7

Lighting instructions continued on next page.

Safety Tips

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Before opening LP cylinder valve, check the coupling nut for 
tightness.

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When grill is not in use, turn off all control knobs and LP 
cylinder valve. 

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Never move grill while in operation or still hot.

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Use long-handled barbecue utensils and oven mitts to avoid 
burns and splatters.

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Maximum load for sideburner and side shelf is 10 lbs.

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The grease tray 

must 

be inserted into grill and emptied after 

each use. Do not remove grease tray until grill has 
completely cooled.

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Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

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If you notice grease or other hot material dripping from grill 
onto valve, hose or regulator, turn off gas supply at once. 
Determine the cause, correct it, then clean and inspect valve, 
hose and regulator before continuing. Perform a leak test.

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Keep ventilation openings in cylinder enclosure (grill cart) free 
and clear of debris.

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Do not store objects or materials inside the grill cart 
enclosure that would block the flow of combustion air to the 
underside of either the control panel or the firebox bowl.

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The regulator may make a humming or whistling noise during 
operation. This will not affect safety or use of grill.

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If you have a grill problem see the 

"Troubleshooting Section"

.

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If the regulator frosts, turn off grill and LP cylinder valve 
immediately. This indicates a problem with the cylinder and it 
should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not possible. 

Grills are well ventilated for safety reasons. 

• Do not use water on a grease fire. Personal injury may 

result. If a grease fire develops, turn knobs and LP 

cylinder off. 

• Do not leave grill unattended while preheating or burning 

off food residue on HI. If grill has not been regularly 

cleaned, a grease fire can occur that may damage the 

product. 

Summary of Contents for 463271108

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...fety hazard DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazar...

Page 3: ...26 Limited Warranty 28 Registration Card 30 463271108 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warr...

Page 4: ...nders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transport...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...heel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 6 463271108...

Page 7: ...08 7 Lighting instructions continued on next page Safety Tips s Before opening LP cylinder valve check the coupling nut for tightness s When grill is not in use turn off all control knobs and LP cylin...

Page 8: ...ctor box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in position To check valves first...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...uld run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops ca...

Page 11: ...ng the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to r...

Page 12: ...andle 80009244 LL 1 Logo Plate F Top Lid 80005765 MM 1 Temperature Gauge 80006666 MM1 1 Bezel Temperature Guage 80004295 NN 2 Lid Assembly Hardware Pack 80010445 OO 1 Left Door Assembly 80010446 12 46...

Page 13: ...3271108 13 PARTS DIAGRAM Model No 463271108 NN A B C D E F G H I J K L M N B C O Q R S T V W Y Z P AA BB CC DD EE FF GG HH II JJ KK LL MM OO PP PP QQ SS RR VV UU WW XX U Y Z BBB Mm AAA YY X ZZ I1 Xx1...

Page 14: ...side of bottom shelf 7mm lock washer 7mm flat washer Left side panel with large hole Right side panel Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the fr...

Page 15: ...Left Right Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back panel to side panels using two 1 4 20x1 2 screws 7mm lock...

Page 16: ...ion is complete in later steps 16 463271108 6 1 4 20x1 screw 7mm lock washer 7mm flat washer 1 4 20x1 screw 7mm lock washer 7mm flat washer Front brace Rear upper panel Door Pin in downward position I...

Page 17: ...left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer in upper hole Use one 1 4 20x1 screw 7mm l...

Page 18: ...ress sideburner control knob onto valve stem Control knob Control knob bezel Insert sideburner burner into left shelf making sure burner tube engages sideburner valve A Center stud on bottom of burner...

Page 19: ...pper and lower back panels Attach left and center front shield tabs under front brace with 8x3 8 self tapping screws Insert left and right grease tray rails into slots beneath grease tray opening in u...

Page 20: ...8 self tapping screw B 15 Get electronic wire of the tank gauge from the hole on the bottom shelf to the cart inside and get it out the left side panel hole show A Connect the wire to the tank gauge...

Page 21: ...ox Flame tamer 16 Left door Right door Hinge pin on bottom of door Top of door PRESS Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole...

Page 22: ...ame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder val...

Page 23: ...isk of fire or property damage 21 Unscrew electronic ignition button on front of control panel Insert one AA battery into ignitor negative end first Replace button show A Open cover of the battery box...

Page 24: ...made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cyl...

Page 25: ...end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Re...

Page 26: ...owel to remove moisture Replace cracked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond F...

Page 27: ...Page Blank Intentionally 463271108 27...

Page 28: ...ide the United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of...

Page 29: ...Page Blank Intentionally 463271108 29...

Page 30: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 31: ...Page Blank Intentionally 463271108 31...

Page 32: ...knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Char Broil LLC Printed in China Columb...

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