Char-Broil 463270913 Product Manual Download | Manualshive

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Summary of Contents for 463270913

Page 1: ...Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 888 430 7870 Char Broil Performance T 36D 08 01 12 G519 001 350801 ...

Page 2: ...ing means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY Read and follow all safety statements assembly instructions and use and care directi...

Page 3: ...er than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compound...

Page 4: ...r Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmo...

Page 5: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas l...

Page 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 7: ...urners turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button until the burner WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes...

Page 8: ...isol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm s...

Page 9: ... found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill st...

Page 10: ...s of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY...

Page 11: ...MER U 3 COOKING GRATE V 1 LEFT CART PANEL W 1 RIGHT CART PANEL X 1 BOTTOM SHELF Y 1 TANK SCREW Z 2 CASTER LOCKING AA 2 CASTER FIXED BB 1 RIGHT SIDE SHELF CC 1 CONTROL PANEL RIGHT SIDE SHELF DD 1 SIDEBURNER SHELF EE 1 DRIP PAN INSERT FF 1 LID F SIDEBURNER GG 1 CONTROL PANEL SB SHELF HH 1 LOWER REAR CART PANEL II 1 UPPER REAR CART PANEL JJ 1 LEFT RAIL F GREASE TRAY KK 1 RIGHT RAIL F GREASE TRAY LL 1...

Page 12: ...PARTS DIAGRAM H PP A S U U U T T T E G BB CC M LL R O Q JJ KK MM V OO VV W QQ P P P P O O O HH II PP NN X Y XX Z AA AA Z TT UU N B C D F WW GG RR SS FF I L J K DD EE K I I 12 ...

Page 13: ...lf until secure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secured remove the Caster Pin and save for future maintenance Attach side panels to bottom shelf using three 1 4 20x1 2 screws per panel IMPORTANT Panel with large hole must be on Left side of b...

Page 14: ...panel to side panels using two 1 4 20x1 2 screws on each side 4 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart 14 ...

Page 15: ...e Do not fully tighten screws until side shelf installation is complete in later steps Knob Temperature gauge Temperature gauge stem Control panel A C B Back of the panel Insert temperature gauge stem into the bigger hole above knob shown A Make sure the gauge is pushed in as far as it will go then push the gauge downward until it clips into the panel as shown in B C 15 ...

Page 16: ... shelf brackets on side of firebox shown A Attach right side shelf using three 1 4 20x1 2 screws and 1 4 nuts shown B Attach rear of shelf using one 1 4 20x1 screw shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw with large flat washer and using one 1 4 20x1 2 screw with 1 4 nut shown D E 8x3 8 self tapping screw Large flat washer 1 4 nut C 16 ...

Page 17: ...firebox shown A Attach left sideburner shelf using three 1 4 20x1 2 screws and 1 4 nuts shown B Attach rear of shelf using one 1 4 20x1 screw shown C Attach front of shelf using one 8x3 8 self tapping screw and large flat washer shown D Under main control panel attach front of shelf and fascia using one 1 4 20x1 2 screw and 1 4 nut shown E F Now you may fully tighten lower screws on upper back pan...

Page 18: ...at were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach bezel to fascia using two 8 32x3 8 screws Press sideburner control knob onto valve stem Note Use left and right holes on fascia to attach valve bracket Note Use upper and lower holes on fascia to attach bezel Sideburner drip pan Sid...

Page 19: ...er control panel and between cart panels Make sure door hinge pin is on the top side and facing the front Secure front brace in upper holes using one 1 4 20x1 screw and Fiber washer on each side Secure front brace in lower holes using one 1 4 20x1 screw on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 1 4 20x1 screw 1 4 20x1 screw Fib...

Page 20: ...d right grease tray rails 8x3 8 self tapping screw Note some parts omitted for clarity of illustration 13 Cap Nut A Electronic ignition module Release the cap and nut from electronic ignition module Attach electronic ignition module to cart right side panel with the nut and cap shown A Connect each of the wires from main burner electrodes and sideburner electrode into the back of Electronic Igniti...

Page 21: ...om of door into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Hinge pin on bottom of door 16 Hang IR cleaning tool on the slot of right door back panel IR Cleaning tool For IR cooking grate Right door 21 ...

Page 22: ...lame tamer into slots at front of firebox and resting opposite end on pins in back of firebox Place IR cooking grates onto firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox IMPORTANT IR cooking grates must be placed keeping both flat walls overlapped to prevent any flare up 22 ...

Page 23: ...er back panel Grease tray CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Unscrew electronic ignition cap on cart right side panel Insert AA battery into negative end first Replace the cap electronic ignition module 23 ...

Page 24: ...m shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Cylinder screw 21 LP Cylinder not included CAUTION Cylinder valve must face front of cart once tank is atta...

Page 25: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard...

Page 26: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 27: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

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Page 32: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

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