Char-Broil 463269311 Product Manual Download Page 29

29 

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP 
cylinder.

One burner does not 
light from other 
burner(s).

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full 

strength.

• See 

“GAS ISSUES:”

 on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder 

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around 

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles 

with worn threads.

• Grease buildup or food particles in 

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low, 

turn off knobs and LP cylinder valve. Disconnect regulator. 
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from 

cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try 

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

AUTO-CLEAN™

Possible Cause

Prevention/Solution

(If Equipped)

Ÿ

Replace batteries

Ÿ

Install batteries correctly.

Ÿ

Push Knob in to start the clean cycle. (Green LED should begin to 
flash)

Timer does not work 
(Green light does not 
flash)

Ÿ

Dead Battery

Ÿ

Batteries installed incorrectly.

Ÿ

Knob Position did not start the Clean 

Cycle

Ÿ

Replace batteries

No LED’s will illuminate

Ÿ

Dead Battery

Ÿ

Prepare to replace batteries (NOTE: Clean cycle will operate with 

a weak battery.

Red LED next to battery 
symbol is illuminated

Ÿ

Low Battery Strength

Summary of Contents for 463269311

Page 1: ...hat s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The B...

Page 2: ...dous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of th...

Page 3: ...elf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 5: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 7: ...g surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping...

Page 8: ...n Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer OFF OFF...

Page 9: ...TUBE General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong s...

Page 10: ...wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach el...

Page 11: ...e sure light switch on the control panel is in the OFF position and adapter plug is disconnected from outlet Release the screw securing the light socket Take out the socket and remove the lens Pull ou...

Page 12: ...if a Ground Fault Interrupter protector exists Do not use this appliance if the circuit does not have GFI protection Do not plug this appliance into an indoor circuit 2 Unplug from the outlet when not...

Page 13: ...cts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclemen...

Page 14: ...DWARE F TOP LID ASSEMBLY FF 1 FRONT BRACE GG 1 RIGHT SIDE SHELF HH 1 SKIRT RIGHT SHELF II 1 LOWER FASCIA F RIGHT SIDE SHELF JJ 1 LEFT SIDE SHELF KK 1 UPPER FASCIA SKIRT F LEFT SHELF LL 1 DRIP PAN F SI...

Page 15: ...D BBB K WW GGG ZZ AAA AAA P M N NN L EEE Y CC BB I FFF FF XX UU QQ E G B B YY EE DDD OOO C KKK III JJJ MMM U R Q V V V V W W W W J MM JJ LL LLL VV KK PP SS RR W TT O O O F PPP HHH S T GG HH II X Z AA...

Page 16: ...tightening screws ASSEMBLY Right side panel 1 4 20x1 2 screw Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster c...

Page 17: ...tom shelf using one 1 4 20x1 2 screw and 7mm lock washer shown B 4mm flat 8 Nut Adapter 8 32x3 8 4mm lock screw washer washer shown A Lower back panel 1 4 20x1 2 screw 1 4 20x1 2 screw lock washer 7mm...

Page 18: ...side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning...

Page 19: ...moved from valve bracket Note Use upper and lower holes on fascia to attach bezel Auto Clean valve bracket Valve stem Bezel blank 8 32x3 8 4mm lock washer Valve stem Control knob Remove the four screw...

Page 20: ...ock washer fiber washer and 1 4 Nut shown E F Attach front of side shelf using the three screws and washers which were removed from left side of firebox front shown D 5mm lock washer Side shelf Left s...

Page 21: ...to valve stem Screws and Washers removed from valve bracket Note Use upper and lower holes on fascia to attach bezel Sideburner valve bracket Valve stem Screw Lock washer Control knob bezel 8 32x3 8 s...

Page 22: ...urner tube Valve Wing nut B Electrode Ignitor wire sideburner ignitor wire to electrode Make sure burner tube engages sideburner valve shown B Place sideburner lid onto left shelf and align holes in b...

Page 23: ...apter wire harness and Light wire harness Adapter Light wire harness Adapter wire harness Lower back panel Inside 13 Place sideburner grate and griddle onto sideburner shelf Sideburner grate Sideburne...

Page 24: ...ctronic ignition module Attach electronic ignition module to the cart left side panel with the nut shown B Insert AA battery into ignition module negative end first Then put on the cap shown C Nut AA...

Page 25: ...ckets which were attached on the door inside shown as below Condiment basket Bracket 17 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge h...

Page 26: ...tted for clarity of illustration Back of firebox Install heat diffuser by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox Place...

Page 27: ...ake sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in right side panel See Use Care section of this manual to p...

Page 28: ...lve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the L...

Page 29: ...gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinde...

Page 30: ...nections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present...

Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31...

Page 32: ......

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