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EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

• Dead battery.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease tray, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new AA-size alkaline battery.

Troubleshooting

24  •  463260307

Summary of Contents for 463260307

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...essages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Indicates an potentially hazardous si...

Page 3: ...eel grill Cooking smoke from normal use of the grill will eventually coat and discolor the stainless steel surface Periodic cleaning of the surface with supplied grill cleaner is recommended Follow di...

Page 4: ...18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylin...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...heel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growin...

Page 7: ...lf is 10 lbs s The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled s If you notice grease or other hot material dripping...

Page 8: ...hould never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a ca...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...l USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast...

Page 11: ...discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles...

Page 12: ...Handle Plate Right 80000495 KK 1 Lid End Cap Left 80000491 LL 1 Handle Plate Left 80000494 MM 1 Lid Handle 80000496 NN 1 Logo Plate 80005765 OO 1 Thermometer Bezel 80004295 PP 1 Thermometer 80004030 Q...

Page 13: ...463260307 13 PARTS DIAGRAM Model No 463260307 QQ II HH NN PP OO KK LL JJ MM Y Z Q P P N O U V RR M L A W R X S FF SS F K K C D I WW E H G XX WW J B W R CC AA T T T GG DD EE BB UU TT VV YY...

Page 14: ...4 20 hex nuts at each leg Second place valance over front legs with edge of valance UNDER bottom shelf Attach valance to bottom shelf using three 10 24x1 2 screws 5mm flat washers 5mm lock washers an...

Page 15: ...r view Lower back panel 7mm flat washer 7mm lock washer 1 4 20x1 2 screw This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart between th...

Page 16: ...d sideburner shelf are assembled Place side shelf over right cart legs Lip of shelf should fit between grill bottom and leg brace Secure shelf brackets to cart legs using two 1 4 20x1 2 screws 7mm loc...

Page 17: ...el and secure bezel and valve to panel using the two screws and washers you removed from the valve bracket Press control knob onto valve stem Sideburner valve bracket First remove screws and washers f...

Page 18: ...burner to valve engagement Sideburner Correct burner to valve engagement Pin in hole 5mm lock washer Valve should be in center hole in burner tube 10 24x3 8 screw 10 Place sideburner wind diverter ove...

Page 19: ...acing upward side to side wires downward 463260307 19 Side to side wires on bottom Place flametamers 4 over burners by inserting tabs into slots in front of firebox Opposite ends of flametamers rest o...

Page 20: ...s of grill bottom SwingAway Pivot wire Leg wire Insert wire ends into lower back panel A Attach front right side of wire shelf to the right side panel with one 8 32x3 8 screw 4mm flat washer and 4mm l...

Page 21: ...ray into back of grill Press pin on door top Insert bottom door pin into hole in valance Press the top door pin down align with hole in door brace release door pin Repeat procedure on remaining door C...

Page 22: ...ank is sold separately Fill and leak check the tank see Use Care section before attaching to grill and regulator Once tank has been filled and leak checked place tank into tank hole in bottom shelf Ma...

Page 23: ...nto ignitor AA Battery 19 463260307 23 20 Regulator and hose must pass UNDER hose bracket before connecting to LP tank Read Connecting Regulator to the LP Tank in the Use and Care section of this manu...

Page 24: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 25: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 26: ...e moisture Replace cracked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executiv...

Page 27: ...the United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of you...

Page 28: ...Page Blank Intentionally 28 463260307...

Page 29: ...Page Blank Intentionally 463260307 29...

Page 30: ...Number N mero telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse...

Page 31: ...463260307 31 Page Blank Intentionally...

Page 32: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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