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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers. 

3.

Remove screws and carryover tubes from rear of burners.

4.

Remove screw and washers to disengage burner from 
bracket on firebox.

5.

Remove screws to detach electrode from burner. Electrode 
should remain in firebox.

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Correct

burner-to-valve

engagement

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Fire

box

Car

ryov

er tu

be

Firebox

burner

bracket

463260307  •  9

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Summary of Contents for 463260307

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...essages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Indicates an potentially hazardous si...

Page 3: ...eel grill Cooking smoke from normal use of the grill will eventually coat and discolor the stainless steel surface Periodic cleaning of the surface with supplied grill cleaner is recommended Follow di...

Page 4: ...18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylin...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...heel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growin...

Page 7: ...lf is 10 lbs s The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled s If you notice grease or other hot material dripping...

Page 8: ...hould never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a ca...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...l USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast...

Page 11: ...discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles...

Page 12: ...Handle Plate Right 80000495 KK 1 Lid End Cap Left 80000491 LL 1 Handle Plate Left 80000494 MM 1 Lid Handle 80000496 NN 1 Logo Plate 80005765 OO 1 Thermometer Bezel 80004295 PP 1 Thermometer 80004030 Q...

Page 13: ...463260307 13 PARTS DIAGRAM Model No 463260307 QQ II HH NN PP OO KK LL JJ MM Y Z Q P P N O U V RR M L A W R X S FF SS F K K C D I WW E H G XX WW J B W R CC AA T T T GG DD EE BB UU TT VV YY...

Page 14: ...4 20 hex nuts at each leg Second place valance over front legs with edge of valance UNDER bottom shelf Attach valance to bottom shelf using three 10 24x1 2 screws 5mm flat washers 5mm lock washers an...

Page 15: ...r view Lower back panel 7mm flat washer 7mm lock washer 1 4 20x1 2 screw This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart between th...

Page 16: ...d sideburner shelf are assembled Place side shelf over right cart legs Lip of shelf should fit between grill bottom and leg brace Secure shelf brackets to cart legs using two 1 4 20x1 2 screws 7mm loc...

Page 17: ...el and secure bezel and valve to panel using the two screws and washers you removed from the valve bracket Press control knob onto valve stem Sideburner valve bracket First remove screws and washers f...

Page 18: ...burner to valve engagement Sideburner Correct burner to valve engagement Pin in hole 5mm lock washer Valve should be in center hole in burner tube 10 24x3 8 screw 10 Place sideburner wind diverter ove...

Page 19: ...acing upward side to side wires downward 463260307 19 Side to side wires on bottom Place flametamers 4 over burners by inserting tabs into slots in front of firebox Opposite ends of flametamers rest o...

Page 20: ...s of grill bottom SwingAway Pivot wire Leg wire Insert wire ends into lower back panel A Attach front right side of wire shelf to the right side panel with one 8 32x3 8 screw 4mm flat washer and 4mm l...

Page 21: ...ray into back of grill Press pin on door top Insert bottom door pin into hole in valance Press the top door pin down align with hole in door brace release door pin Repeat procedure on remaining door C...

Page 22: ...ank is sold separately Fill and leak check the tank see Use Care section before attaching to grill and regulator Once tank has been filled and leak checked place tank into tank hole in bottom shelf Ma...

Page 23: ...nto ignitor AA Battery 19 463260307 23 20 Regulator and hose must pass UNDER hose bracket before connecting to LP tank Read Connecting Regulator to the LP Tank in the Use and Care section of this manu...

Page 24: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 25: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 26: ...e moisture Replace cracked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executiv...

Page 27: ...the United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of you...

Page 28: ...Page Blank Intentionally 28 463260307...

Page 29: ...Page Blank Intentionally 463260307 29...

Page 30: ...Number N mero telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse...

Page 31: ...463260307 31 Page Blank Intentionally...

Page 32: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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