Char-Broil 463251512 Product Manual Download Page 8

• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a 

hazard due to possible gas release from the 
safety relief valve.  This could cause an intense 
fire with risk of property damage, serious injury or 
death.

• If you see, smell or hear gas escaping, 

immediately get away from the LP 
cylinder/appliance and call your fire department.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling 

nut counterclockwise by hand only - do not use tools to 
disconnect. Loosen cylinder screw beneath bottom shelf or  

and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve. 

Failure to use safety cap as directed may result in serious 
personal injury and/or property damage. 

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced.

 For 

Your Safety

, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly when 

mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of LP 

cylinder volume. Volume of propane in cylinder will vary by 

temperature.

A frosty regulator indicates gas overfill. Immediately close LP 

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere. 

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a 

local fire department for assistance. Check the telephone 

directory under “Gas Companies” for nearest certified LP 
dealers.

LP Cylinder Valve

Retainer Strap

Safety
Cap

LP Cylinder   
•The LP cylinder used with your grill must meet the 

following requirements:

Use LP cylinders only with these required measurements: 12" 

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) 
capacity maximum.

•LP cylinders must be constructed and marked in accordance 

with specifications for LP cylinders of the U.S. Department of 
Transportation (DOT) or for Canada, CAN/CSA-B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods. Transport Canada (TC). See LP cylinder collar for 
marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.
•UL listed Overfill Protection 

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. 

Use 

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include 

collar to protect LP cylinder valve. Always keep LP cylinders in 
upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

 

disconnect other retention means, then lift PL cylinder up and

8    

Summary of Contents for 463251512

Page 1: ...r Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you...

Page 2: ...tion or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages...

Page 3: ...r than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connec...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...rners turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button un...

Page 12: ...risol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be w...

Page 13: ...found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on fire...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...EAT SHIELD F EI MODULE Z 1 BUTTON F EI MODULE AA 5 BEZEL F KNOB BB 6 CONTROL KNOB CC 1 MATCH HOLDER DD 1 SIDE SHELF LEFT EE 1 FASCIA F LEFT SIDE SHELF FF 1 DRIP PAN SIDEBURNER GG 1 ELECTRODE F SB HH 1...

Page 16: ...PARTS DIAGRAM A B C D E F G H I J K L M N O P P Q R S T U V W X Y Z AA BB BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU VV WW XX YY ZZ ZZ AAA BBB DDD EEE FFF GGG HHH CCC 16...

Page 17: ...er Bottom shelf Rear Front Place bottom shelf upside down Insert Caster Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf un...

Page 18: ...wer back panel Regulator hose Grill head A Upside Downside Left Right Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back...

Page 19: ...1 4 20x1 screw on each side Do not fully tighten screws until side shelf installation is complete in later steps 6 1 4 20x1 screw 1 4 20x1 screw Front brace Upper back panel Lower back panel Door Pin...

Page 20: ...t side shelf Fascia right side shelf 1 4 20x1 2 screw Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x1 2 screw in upper h...

Page 21: ...fascia 8 32x1 4 screw Screws and Washers taken from Valve bracket Note Use left and right holes on fascia to attach valve bracket Note Use upper and lower holes on fascia to attach bezel A B A C Inser...

Page 22: ...h left rail to front brace with a 8x3 8 self tapping screw Attach right rail and right front shield extension tab together under front brace with a 8x3 8 self tapping screw Tank heat shield 8 32x3 8 s...

Page 23: ...ole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Flame tamer Install flame tamers by sliding one end of each flame tamer into sl...

Page 24: ...f firebox Front wires of warming rack rest on sides of firebox Warming rack Cooking grate Assembled warming rack On back of grill slide grease tray into opening in upper back panel Grease tray CAUTION...

Page 25: ...l to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart CAUT...

Page 26: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 27: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 28: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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