Char-Broil 463251512 Product Manual Download Page 4

4

First Time Use

Read your Assembly Manual and ensure the grill is put together 
properly.  Remove all Point-of-Purchase advertising material from 
all grill surfaces before first use.  We recommend operating your 
grill on its highest setting for 15-20 minutes prior to your first use.  
This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be 
used with flame tamers or heat distribution plates to provide 
more even heating, improve the cleaning process, and reduce 
flare-ups.  The addition of after market lava rocks, charcoal, or 
briquettes of any type will cause poor combustion and increase 
the likelihood of a grease fire, and is not recommended.  Using 
briquettes, lava rock, or charcoal in this grill will void your 
warranty.  For extra smoke flavor, we recommend using a 
smoker box with wood chips.

Temperature - Convective Grills ONLY.

The temperature gauge in the hood of your new grill measures 
air temperature.  The air temperature inside your grill will never 
be as hot as the temperature at the cooking surface.

Note:  Since 1995, all regulators (the part that attaches to the gas 
tank to regulate the flow of gas) have included a safety feature 
that restricts gas flow in the event of a gas leak. You can 
inadvertently activate this safety feature without having a gas 
leak. This typically occurs when you turn on the gas using the 
grill control knob before you turn on the LP tank valve.  If the gas 
regulator safety feature activates, the grill will only reach 
temperatures between 250°F and 300°F even with all burners on 
the high setting.

If your grill is not getting hotter than 250°F to 300°F these 
steps should be taken first to reset the gas regulator safety 
device:

1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put 

excessive force on the valve at the full open position to avoid 
damaging the valve.

8. Turn on the appropriate control knob and light the grill per the 

instructionsl.

An illustration of this process is included in this Product Guide.  
See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to 
provide optimum performance. Pre-heat the grill on high for 10-
15 minutes – longer if weather conditions require.  Please refer to 
the lighting instructions inside the Product Guide if you have 
questions about how to light your grill.  A match-light chain and 
hole is provided for your convenience.

GRILLING GUIDE – Getting Started 

Regulator

Coupling Nut

Summary of Contents for 463251512

Page 1: ...r Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you...

Page 2: ...tion or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages...

Page 3: ...r than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connec...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...rners turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button un...

Page 12: ...risol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be w...

Page 13: ...found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on fire...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...EAT SHIELD F EI MODULE Z 1 BUTTON F EI MODULE AA 5 BEZEL F KNOB BB 6 CONTROL KNOB CC 1 MATCH HOLDER DD 1 SIDE SHELF LEFT EE 1 FASCIA F LEFT SIDE SHELF FF 1 DRIP PAN SIDEBURNER GG 1 ELECTRODE F SB HH 1...

Page 16: ...PARTS DIAGRAM A B C D E F G H I J K L M N O P P Q R S T U V W X Y Z AA BB BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU VV WW XX YY ZZ ZZ AAA BBB DDD EEE FFF GGG HHH CCC 16...

Page 17: ...er Bottom shelf Rear Front Place bottom shelf upside down Insert Caster Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf un...

Page 18: ...wer back panel Regulator hose Grill head A Upside Downside Left Right Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back...

Page 19: ...1 4 20x1 screw on each side Do not fully tighten screws until side shelf installation is complete in later steps 6 1 4 20x1 screw 1 4 20x1 screw Front brace Upper back panel Lower back panel Door Pin...

Page 20: ...t side shelf Fascia right side shelf 1 4 20x1 2 screw Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x1 2 screw in upper h...

Page 21: ...fascia 8 32x1 4 screw Screws and Washers taken from Valve bracket Note Use left and right holes on fascia to attach valve bracket Note Use upper and lower holes on fascia to attach bezel A B A C Inser...

Page 22: ...h left rail to front brace with a 8x3 8 self tapping screw Attach right rail and right front shield extension tab together under front brace with a 8x3 8 self tapping screw Tank heat shield 8 32x3 8 s...

Page 23: ...ole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Flame tamer Install flame tamers by sliding one end of each flame tamer into sl...

Page 24: ...f firebox Front wires of warming rack rest on sides of firebox Warming rack Cooking grate Assembled warming rack On back of grill slide grease tray into opening in upper back panel Grease tray CAUTION...

Page 25: ...l to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart CAUT...

Page 26: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 27: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 28: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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