Char-Broil 463251512 Product Manual Download Page 13

13

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers. 

3.

Remove carryover tubes and burners.

4.

5.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

6.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

7.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

8.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

 9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Firebox

Carryover 

tube

Firebox

burner

bracket

Electrode

Correct

burner-to-valve

engagement

Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

Remove screws

Firebox

Carryover tube

Firebox burner

bracket

Pry off 
electrode with 
a flat blade 
screwdriver

Electrode

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER 

If your barbeque is getting hard to light or 
the flame is weak, check and clean the 
venturis and burners.

Summary of Contents for 463251512

Page 1: ...r Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you...

Page 2: ...tion or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages...

Page 3: ...r than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connec...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...rners turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button un...

Page 12: ...risol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be w...

Page 13: ...found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on fire...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...EAT SHIELD F EI MODULE Z 1 BUTTON F EI MODULE AA 5 BEZEL F KNOB BB 6 CONTROL KNOB CC 1 MATCH HOLDER DD 1 SIDE SHELF LEFT EE 1 FASCIA F LEFT SIDE SHELF FF 1 DRIP PAN SIDEBURNER GG 1 ELECTRODE F SB HH 1...

Page 16: ...PARTS DIAGRAM A B C D E F G H I J K L M N O P P Q R S T U V W X Y Z AA BB BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU VV WW XX YY ZZ ZZ AAA BBB DDD EEE FFF GGG HHH CCC 16...

Page 17: ...er Bottom shelf Rear Front Place bottom shelf upside down Insert Caster Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf un...

Page 18: ...wer back panel Regulator hose Grill head A Upside Downside Left Right Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back...

Page 19: ...1 4 20x1 screw on each side Do not fully tighten screws until side shelf installation is complete in later steps 6 1 4 20x1 screw 1 4 20x1 screw Front brace Upper back panel Lower back panel Door Pin...

Page 20: ...t side shelf Fascia right side shelf 1 4 20x1 2 screw Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x1 2 screw in upper h...

Page 21: ...fascia 8 32x1 4 screw Screws and Washers taken from Valve bracket Note Use left and right holes on fascia to attach valve bracket Note Use upper and lower holes on fascia to attach bezel A B A C Inser...

Page 22: ...h left rail to front brace with a 8x3 8 self tapping screw Attach right rail and right front shield extension tab together under front brace with a 8x3 8 self tapping screw Tank heat shield 8 32x3 8 s...

Page 23: ...ole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Flame tamer Install flame tamers by sliding one end of each flame tamer into sl...

Page 24: ...f firebox Front wires of warming rack rest on sides of firebox Warming rack Cooking grate Assembled warming rack On back of grill slide grease tray into opening in upper back panel Grease tray CAUTION...

Page 25: ...l to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart CAUT...

Page 26: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 27: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 28: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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