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 7

WARNING

For Safe Use of Your Grill and to Avoid Serious 
Injury:

Do not let children operate or play near grill. 

Keep grill area clear and free from materials that burn.

Do not block holes in sides or back of grill. 

Check burner flames regularly, through viewing ports.

Use grill only in well-ventilated space. NEVER use in 
enclosed space such as carport, garage, porch, 
covered patio, or under an overhead structure of any 
kind.

Do not use charcoal or ceramic briquets in a gas grill. 
(

Unless

 

briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface. 

Maintain 10 ft. clearance to objects that can catch fire 
or sources of ignition such as pilot lights on water 
heaters, live electrical appliances, etc.

• Apartment Dwellers:

Check with management to learn the requirements 
and fire codes for using an LP gas grill in your 
apartment complex. If allowed, use outside on the 
ground floor with a three (3) foot clearance from walls 
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A 

buildup of non-ignited gas inside a closed grill is 
hazardous.

• Never operate grill with LP cylinder out of correct 

position specified in assembly instructions. 

• Always close LP cylinder valve and remove 

coupling nut before moving LP cylinder from 
specified operation position.

Griddle

 Burner Ignitor Lighting

 

 Do not lean over 

griddle

 while lighting.

1. Turn burner control valve to the        (OFF) position.
2. Turn 

ON

 gas at LP cylinder.

3. Open lid and leave open.
4. Turn the main burner control valve  knob to the      position .

6. If Ignition does not occur in 5 seconds, turn the burner 

controls to the        (OFF) position, wait 5 minutes, and repeat the 
lighting procedure.

Safety Tips

Before opening LP cylinder valve, check the coupling nut for 
tightness.
When grill is not in use, turn off all control knobs and LP 
cylinder valve. 
Never move grill while in operation or still hot.
Use long-handled barbecue utensils and oven mitts to avoid 
burns and splatters.
Maximum load for sideburner and side shelf is 10 lbs.
The grease tray 

must 

be inserted into grill and emptied after 

each use. Do not remove grease tray until grill has 
completely cooled.

Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

If you notice grease or other hot material dripping from grill 
onto valve, hose or regulator, turn off gas supply at once. 
Determine the cause, correct it, then clean and inspect valve, 
hose and regulator before continuing. Perform a leak test.
Keep ventilation openings in cylinder enclosure (grill cart) free 
and clear of debris.
Do not store objects or materials inside the grill cart 
enclosure that would block the flow of combustion air to the 
underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise during 
operation. This will not affect safety or use of grill.
If you have a grill problem see the 

"Troubleshooting Section"

.

If the regulator frosts, turn off grill and LP cylinder valve 
immediately. This indicates a problem with the cylinder and it 
should not be used on any product. Return to supplier!

If ignition still not occur, follow match-lighting instructions.

5.  Push and hold 

ELECTRONIC IGNITOR

 button the burner lights.  

Verify burner flame through match lighting hole.

WARNING: Top cover must be open when burner

is in operation.

Summary of Contents for 463240613

Page 1: ...Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have q...

Page 2: ...nd follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the applianc...

Page 3: ...se only authorized replacement parts supplied by manufacturer CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California t...

Page 4: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connec...

Page 6: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 7: ...and repeat the lighting procedure Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Never move...

Page 8: ...and wheel clockwise to a full stop Ignitor Check Turn gas OFF at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burne...

Page 9: ...surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot General Griddle Stove Top Burner Cleaning Do not mistake brown or black accumulation of grease and smoke...

Page 10: ...e found replace burner 13 After cleaning put the burner back into the rebox and attach the electrode wire onto the electrode connector under the burner 14 Place burner into position and reinstall the...

Page 11: ...NOTES 11...

Page 12: ...sulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environ...

Page 13: ...ND C 1 FIREBOX D 1 BURNER E 1 ELECTRODE F BURNER F 1 CONTROL PANEL G 1 HOSE VALVE REGULATOR ASSEMBLY H 1 BEZEL F CONTROL KNOB I 1 CONTROL KNOB J 1 IGNITER SWITCH MODULE K 2 TOP LID HINGE STRAIGHT L 2...

Page 14: ...A B C D E F G H I J K L M N O P Q R T U V W X Y Z AA BB CC S PARTS DIAGRAM 14...

Page 15: ...he bottom shelf until secure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After...

Page 16: ...o cart with four 1 4 20x1 2 screws Make sure the regulator and ignitor wires are hanging inside the cart 4 Insert front brace between cart panels Make sure door hinge pin is on the top side and facing...

Page 17: ...ss into the back of Electronic ignition module NOTE Switch terminals are larger than electrode terminal and should only be installed in location shown as a b Release cap and nut from electronic igniti...

Page 18: ...o 8 32x3 8 screws and 8 32 nuts Back panel Front brace Tank exclusion wire 8 32x3 8 screw 8 32x3 8 screw 8 32 nut 8 32 nut Note some parts omitted for clarity of illustration 8 Attach door handle to d...

Page 19: ...PRESS Insert hinge pin on bottom of door into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door 19 Place cooking grate on the st...

Page 20: ...lve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of re Regulator LP Cylinder not included...

Page 21: ...ng the Ori ce Removal Tool provided with Kit Save removed Ori ce and Ori ce Removal Tool for converting back to LP Tank Gas These grill valve are designed to work with Natural Gas once Ori ce is remov...

Page 22: ...g previously removed Screws and Washers Assure proper alignment with Control Knob before fully tightening Note The new bezel will limit the rotation of the Control Knob in order to properly control ga...

Page 23: ...Connection Natural Gas Hose Assembly Manifold Connection Using a wrench not provided remove LP Regulator Hose Assembly from Manifold Connection Save removed LP Manifold Connection for converting back...

Page 24: ...CAUTION The quick disconnect socket should never be connected to the grill Direction of gas ow is indicated on the socket Figure C With proper assembly the gas hose cannot be removed without pushing t...

Page 25: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 26: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 27: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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