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WARNING

If “growing” bubbles appear do not use or move the LP 
cylinder. Contact an LP gas supplier or your fire 
department!

Connecting Regulator to the LP Cylinder

1.

LP cylinder must be properly secured onto grill. (Refer to 

assembly section.)

2.

Turn all control knobs to the OFF position.

3.

Turn LP cylinder OFF by turning hand-wheel clockwise to a 

full stop

.

4.

Remove the protective cap from LP cylinder valve. Always use 

cap and strap supplied with valve.

Safety Relief Valve

Nipple has to be centered
into the LP cylinder valve.

OPD Hand Wheel

Type 1 outlet with
thread on outside

ck

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f

f

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Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

Strap and Cap

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of replacing 

your empty LP cylinder through an exchange service. Use only 
those reputable exchange companies that inspect, precision fill, 
test and certify their cylinders. 

 Exchange your cylinder only 

for an OPD safety feature-equipped cylinder as described 
in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright 

position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE 

connecting to grill.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged 

or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, 

away from ignition sources such as gas fired or electrical 
appliances. During leak test, keep grill away from open flames 
or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water 

solution. 

s

 Do not use household cleaning agents.

 Damage to gas 

train components can result.

Brush soapy solution onto areas indicated by arrows 

in figure below.

5.

Hold regulator and insert nipple into LP 

cylinder valve. Hand-tighten the 
coupling nut, holding regulator in a 
straight line with LP cylinder valve so 
as not to cross-thread the connection.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps

 or plugs may result in leakage of propane.

Summary of Contents for 463234512

Page 1: ...l Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com...

Page 2: ...potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read an...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electric...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...mes regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic b...

Page 12: ...h burner 9 Once each burner has ignited turn knobs to desired setting each burner gas at LP cylinder repeat lighting procedure NOTE Your grill may NOT be equipped with a Sideburner Ignitor Lighting s...

Page 13: ...mulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scr...

Page 14: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Page 15: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 16: ...DWARE U 1 HANDLE F LID V 5 HEAT TENT W 4 COOKING GRATE X 1 WARMING RACK Y 1 LEFT SIDE SHELF F SB Z 1 DRIP PAN F SB AA 1 SIDEBURNER GRATE BB 1 ELECTRODE F SB CC 1 ELECTRODE WIRE F SIDEBURNER DD 1 SIDEB...

Page 17: ...S Q R I H II JJ A G GG HH M TT NN K BB EE AA Z Y X FF U F F F F DD L L L L L L M M M M M RR KK YY PP VV WW MM XX ZZ LL L M QQ OO AAA SS J BBB BBB ZZ WW TT RR KK KK KK KK W W W V V V V UU CCC PARTS DIA...

Page 18: ...with cut out hole for LP cylinder on left 1 2 1 4 20 Flange Nut Qty 6 Place lower back panel between side panels as shown Attach to left and right side panels with 4 8x3 8 sheet metal screws Then att...

Page 19: ...f with 2 8x3 8 sheet metal screws 4 Attach to left and right side panels with 4 flange nuts Place front door brace as shown 1 4 20x2 3 8 machine screws and 4 1 4 20 Sheet Metal Screws Qty 2 8x3 8 Fron...

Page 20: ...asters are secured at the front After all 4 casters are secure remove the Caster Pin and save for future maintenance B Stand cart upright Attach weight block to bottom shelf with 2 1 4 20x2 machine sc...

Page 21: ...cart Make sure the regulator hose is hanging outside the cart Attach with 2 1 4 20x1 2 screws This step requires two people to lift and position grill head onto cart 1 4 20x1 2 Screw Qty 4 Grill Head...

Page 22: ...the right side shelf with 1 7mm fire washer and 1 4 20x1 2 screw as shown B Attach right side shelf with 4 1 4 20 flange nuts as shown D 8 1 4 20x1 2 Screw Qty 6 7mm Lock Washer Qty 2 Sheet Metal Scre...

Page 23: ...ire washers and 1 4 20x1 2 screws as shown B At back of firebox attach the sideburner shelf with 1 7mm fire washer and 1 4 20x1 2 screw as shown A Attach sideburner shelf with 4 1 4 20 flange nuts as...

Page 24: ...eburner with 1 wing nut B Hook venturi clip to sideburner tube and around manifold Attach sideburner ignitor wire C Press sideburner control knob onto valve stem D Place grate onto sideburner shelf E...

Page 25: ...5mm flat washers and 5mm lock washers A Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in front door brace align hinge hole on top of door and release hinge pin into door Lef...

Page 26: ...ert ends of Warming Rack pivot wire into holes in sides of gril lid Insert ends of Warming Rack leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wi...

Page 27: ...ge hole on left side panel CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire LP Tank LP Cylinder not included Always keep LP cylinde...

Page 28: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 29: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 30: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 31: ...LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE...

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