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• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a 

hazard due to possible gas release from the 
safety relief valve.  This could cause an intense 
fire with risk of property damage, serious injury or 
death.

• If you see, smell or hear gas escaping, 

immediately get away from the LP 
cylinder/appliance and call your fire department.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling 

nut counterclockwise by hand only - do not use tools to 
disconnect. Loosen cylinder screw beneath bottom shelf or  

and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve. 

Failure to use safety cap as directed may result in serious 
personal injury and/or property damage. 

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced.

 For 

Your Safety

, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly when 

mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of LP 

cylinder volume. Volume of propane in cylinder will vary by 

temperature.

A frosty regulator indicates gas overfill. Immediately close LP 

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere. 

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a 

local fire department for assistance. Check the telephone 

directory under “Gas Companies” for nearest certified LP 
dealers.

LP Cylinder Valve

Retainer Strap

Safety
Cap

LP Cylinder   
•The LP cylinder used with your grill must meet the 

following requirements:

Use LP cylinders only with these required measurements: 12" 

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) 
capacity maximum.

•LP cylinders must be constructed and marked in accordance 

with specifications for LP cylinders of the U.S. Department of 
Transportation (DOT) or for Canada, CAN/CSA-B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods. Transport Canada (TC). See LP cylinder collar for 
marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.
•UL listed Overfill Protection 

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. 

Use 

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include 

collar to protect LP cylinder valve. Always keep LP cylinders in 
upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

 

disconnect other retention means, then lift PL cylinder up and

Summary of Contents for 463234512

Page 1: ...l Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com...

Page 2: ...potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read an...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electric...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...mes regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic b...

Page 12: ...h burner 9 Once each burner has ignited turn knobs to desired setting each burner gas at LP cylinder repeat lighting procedure NOTE Your grill may NOT be equipped with a Sideburner Ignitor Lighting s...

Page 13: ...mulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scr...

Page 14: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Page 15: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 16: ...DWARE U 1 HANDLE F LID V 5 HEAT TENT W 4 COOKING GRATE X 1 WARMING RACK Y 1 LEFT SIDE SHELF F SB Z 1 DRIP PAN F SB AA 1 SIDEBURNER GRATE BB 1 ELECTRODE F SB CC 1 ELECTRODE WIRE F SIDEBURNER DD 1 SIDEB...

Page 17: ...S Q R I H II JJ A G GG HH M TT NN K BB EE AA Z Y X FF U F F F F DD L L L L L L M M M M M RR KK YY PP VV WW MM XX ZZ LL L M QQ OO AAA SS J BBB BBB ZZ WW TT RR KK KK KK KK W W W V V V V UU CCC PARTS DIA...

Page 18: ...with cut out hole for LP cylinder on left 1 2 1 4 20 Flange Nut Qty 6 Place lower back panel between side panels as shown Attach to left and right side panels with 4 8x3 8 sheet metal screws Then att...

Page 19: ...f with 2 8x3 8 sheet metal screws 4 Attach to left and right side panels with 4 flange nuts Place front door brace as shown 1 4 20x2 3 8 machine screws and 4 1 4 20 Sheet Metal Screws Qty 2 8x3 8 Fron...

Page 20: ...asters are secured at the front After all 4 casters are secure remove the Caster Pin and save for future maintenance B Stand cart upright Attach weight block to bottom shelf with 2 1 4 20x2 machine sc...

Page 21: ...cart Make sure the regulator hose is hanging outside the cart Attach with 2 1 4 20x1 2 screws This step requires two people to lift and position grill head onto cart 1 4 20x1 2 Screw Qty 4 Grill Head...

Page 22: ...the right side shelf with 1 7mm fire washer and 1 4 20x1 2 screw as shown B Attach right side shelf with 4 1 4 20 flange nuts as shown D 8 1 4 20x1 2 Screw Qty 6 7mm Lock Washer Qty 2 Sheet Metal Scre...

Page 23: ...ire washers and 1 4 20x1 2 screws as shown B At back of firebox attach the sideburner shelf with 1 7mm fire washer and 1 4 20x1 2 screw as shown A Attach sideburner shelf with 4 1 4 20 flange nuts as...

Page 24: ...eburner with 1 wing nut B Hook venturi clip to sideburner tube and around manifold Attach sideburner ignitor wire C Press sideburner control knob onto valve stem D Place grate onto sideburner shelf E...

Page 25: ...5mm flat washers and 5mm lock washers A Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in front door brace align hinge hole on top of door and release hinge pin into door Lef...

Page 26: ...ert ends of Warming Rack pivot wire into holes in sides of gril lid Insert ends of Warming Rack leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wi...

Page 27: ...ge hole on left side panel CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire LP Tank LP Cylinder not included Always keep LP cylinde...

Page 28: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 29: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 30: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 31: ...LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE...

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