Char-Broil 13201597 Product Manual Download Page 7

24”

WARNING

3 ft.

For Safe Use of Your smoker and to Avoid Serious 

Injury:
•  
The use of alcohol, prescription or non-prescription 

drugs may impair the consumer's ability to properly 

assemble or safely operate the appliance.

  When cooking, the appliance must be on a level, stable 

noncombustible surface in an area clear of combustible 

material. An asphalt surface (blacktop) may not be 

acceptable for this purpose. 

•  Do not leave appliance unattended. Keep children and 

pets away from the appliance at all times. 

  Do not place empty cooking vessel on the appliance 

while in operation. Use caution when placing anything in 

cooking vessel while the appliance is in operation.

  Do not move the appliance when in use. Allow the 

cooking vessel to cool to 115°F (45°C) before moving or 

storing.

  This appliance is not intended for and should never be 

used as a heater.

  This appliance will be hot during and after use. Use 

insulated oven mitts or gloves and long-handled 

barbecue utensils for protection from hot surfaces or 

splatter from cooking liquids. 

  Keep appliance area clear and free from materials that 

 

burn.

  Keep appliance area clear and free from combustible 

materials, gasoline and other flammable vapors and 

liquids.

  Keep fuel supply hose away from any heated surfaces.
  Use 

only in well-ventilated space. NEVER use 

appliance 

in enclosed space such as carport, garage, porch, 

covered patio, or under an overhead structure of any 

kind.

  Use 

appliance

 at least 3 ft. from any wall or surface. 

Maintain 10 ft. clearance to objects that can catch fire or 

sources of ignition such as pilot lights on water heaters, 

live electrical appliances, etc.

 Apartment Dwellers:
  Check with management to learn the requirements and 

fire codes for using an LP gas appliance in your 

apartment complex. If allowed, use outside on the ground 

floor with a three (3) foot clearance from walls or rails. Do 

not use on or under balconies.

•  NEVER attempt to light burner with

 any type of 

closed cover 

. A buildup of non-ignited gas inside a 

closed appliance is hazardous.

•  Never operate 

appliance

with LP cylinder out of 

 

correct position specified in assembly instructions. 

•  Always close LP cylinder valve and remove coupling 

nut before moving LP cylinder from specified 

operation position.

Safety Tips

•   

Before opening LP cylinder valve, check the coupling nut for 

tightness.

•   

When appliance is not in use, turn off control knob and LP 

cylinder valve. 

•  Smoker Chamber door should be open while attempting 

to light the burner.

•   

The grease tray must be inserted into appliance and 

emptied after each use. Do not remove grease tray until 

appliance has completely cooled.

•   

If you notice grease or other hot material dripping from 

appliance onto valve, hose or regulator, turn off gas 

supply at once. Determine the cause, correct it, then 

clean and inspect valve, hose and regulator before 

continuing. Perform a leak test.

•   

Do not store objects or materials under the appliance 

enclosure that would block the flow of combustion air to 

the underside of either the control panel or the firebox 

bowl.

•  The regulator may make a humming or whistling noise 

during operation. This will not affect safety or use of grill.

• 

 If you have an appliance problem see the 

"Troubleshooting Section"

.

•  If the regulator frosts, turn off appliance and LP cylinder 

valve immediately. This indicates a problem with the 

cylinder and it should not be used on any product. Return 

to supplier!

• 

Clean grill often, 

preferably after each cookout. If a bristle 

brush is used to clean any of the grill cooking surfaces, 

ensure no loose bristles remain on cooking surfaces prior 

to grilling. It is not recommended to clean cooking 

surfaces while grill is hot.

3 ft.

Summary of Contents for 13201597

Page 1: ...nsumer CONSUMER Keep this manual for future reference Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage Some parts may contain sharp edges Wear protective gloves if necessary CAUTION WARNING 42804856 07 17 12 Product Manual Model 13201597 CAUTION CAUTION THIS UNIT IS HEAVY DO NOT assemble without a helper Serial Number Model Number Dat...

Page 2: ...only with LP propane gas and the regulator valve assembly supplied Your smoker installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 and Propane Storage and Handling CSA B149 2 Canadian Electrical Code CSA C22 1 Your smoker is not for use in or on recreational veh...

Page 3: ...rer CAUTION For residential use only Do not use for commercial cooking 7 CAUTION Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off If grill has not been regularly cleaned a grease fire can occur that may damage the product Pay clo...

Page 4: ...ust meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transpo...

Page 5: ... as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas...

Page 6: ...nder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Or...

Page 7: ... appliance in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with any type of closed cover A buildup of non ignited gas inside a closed appliance is hazardous Never operate appliance with LP cylinder out of correct position specified in assembly instructions Always cl...

Page 8: ...ution of detergent and water or use a grill cleaner with scrub brush on insides of appliance lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can resul...

Page 9: ... been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be...

Page 10: ...ow To Tell If Meat Is Cooked Thoroughly Meat and poultry cooked on the appliance often browns very fast on the outside Use only thawed meat and a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness We recommend food to be at least 40 F before cooking in your appliance Whole poultry should reach 165 F Juices should run cle...

Page 11: ...itial amount of hot water added 4 quarts should last 4 6 hours After 4 6 hours check water level and add more hot water as necessary Use a meat thermometer for measuring the internal heat of any food The appearance of smoked foods resembles no other method of cooking particularly in light colored meats such as pork turkey chicken and Cornish hens The outside will be pinkish red while the inside wh...

Page 12: ...ever the method of assembly remains the same 12 Hardware List Item Description Qty 1 1 4 Flat washer 2 2 10 24 Keps nut 4 3 1 4 20 Keps nut 6 4 10 24 3 8 Screw 4 5 1 4 20 Reversible Lock Nut 1 6 1 4 20 3 4 Combo truss head screw 6 7 1 4 20 1 2 Hex head bolt 9 8 1 4 20 1 2 Combo truss head screw 3 PARTS DIAGRAM F L D G H A B I J Q K C S O P R T E M L L N M M U Key Qty Description O 1 KNOB CONTROL P...

Page 13: ...facing up Swing Door open then lift up and Remove the door from its hinges CAUTION THIS UNIT IS HEAVY DO NOT ASSEMBLE WITHOUT A HELPER TOP Install Burner Housing to Smoker Chamber using three 1 4 20x1 2 bolts Install all bolts hand tight then tighten with a 2 phillips screwdriver not provided NOTE The venturi tube MUST face up towards the door opening Qty 3 1 4 20x1 2 Combo Truss head screw Burner...

Page 14: ...l tabs and into the burner assembly housing Thread 1 10 24 Keps Nut onto each screw and tighten securely Shown B Qty 4 10 24 Keps Nut Qty 4 10 24x3 8 Screw B 10 24x3 8 Screws Control Panel Shown Installed Be sure the electrode wire exits the hole UNDER the venturi tube hole DO NOT route the wire through the same hole as the burner venturi tube Install Ignitor Wire by pushing the round connector on...

Page 15: ...nit is HEAVY Do not attempt this step without assistance Install legs by placing 2 1 4 20x1 2 Hex Head Bolt through the smoker body and through each leg as shown Thread the bolts into the 1 4 20 nut welded to the underside of each leg Tighten bolts by hand Using an adjustable wrench not provided tighten each bolt securely Install the leg with the rating label on the back side of the smoker body as...

Page 16: ... nuts Tighten securely Place the Water Pan onto the drawer rack as shown Slide the Drawer with Water Pan into the Smoker body Qty 1 1 4 20x1 2 Hex Head Bolt Qty 2 1 4 Flat Washer A B C Damper shown installed Insert 1 4 20X1 2 bolt and flat washer into bolt hole Insert damper handle through damper hole as shown Install Side Handles with 1 4 20X3 4 screws and 1 4 20 Keps nuts as shown Qty 4 1 4 20x3...

Page 17: ...mperature gauge through the hole in the door from the front reinstall the wingnut to the temperature gauge Insert the 3 Cooking Grates into the smoker body Carefully place the door back onto the Smoker Body hinges Cooking Grates 3 Wing Nut Temperature gauge ...

Page 18: ...ylinder Leak Test and Connecting Regulator to the LP Cylinder Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knob and LP cylinder valve Allow flames to die down After fire is o...

Page 19: ...r Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light fryer Turn off knob and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Refill LP cylinder Refer to Sudden drop in gas flow above Clean burner and inside of fryer body Trim fat from meat before grilling Adjust lower temperature accordingly Turn knob to OFF Turn gas off at LP cyl...

Page 20: ...er this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance w...

Page 21: ...21 NOTES ...

Page 22: ...22 NOTES ...

Page 23: ...ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARA...

Page 24: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

Reviews: