Char-Broil 13201597 Product Manual Download

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FOR OUTDOOR USE ONLY

If you have questions or need assistance during assembly, please call 1-800-241-7548.

To insure your satisfaction and for follow-up service, register your smoker online at

www.grillregistration.com

Read and follow all safety statements, assembly

instructions, and use and care directions before

attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

Failure to follow all manufacturer’s instructions could

result in serious personal injury and/or property

damage.

Some parts may contain sharp edges. Wear

protective gloves if necessary.

CAUTION

WARNING

42804856 • 07/17/12

Product Manual
Model 13201597

CAUTION

THIS UNIT IS HEAVY!

DO NOT assemble without a helper.

Serial Number

Model Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

Printed in China

• Columbus, GA 31902 •

Vertical Gas Smoker 580

Summary of Contents for 13201597

Page 1: ...nsumer CONSUMER Keep this manual for future reference Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage Some parts may contain sharp edges Wear protective gloves if necessary CAUTION WARNING 42804856 07 17 12 Product Manual Model 13201597 CAUTION CAUTION THIS UNIT IS HEAVY DO NOT assemble without a helper Serial Number Model Number Dat...

Page 2: ...only with LP propane gas and the regulator valve assembly supplied Your smoker installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 and Propane Storage and Handling CSA B149 2 Canadian Electrical Code CSA C22 1 Your smoker is not for use in or on recreational veh...

Page 3: ...rer CAUTION For residential use only Do not use for commercial cooking 7 CAUTION Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off If grill has not been regularly cleaned a grease fire can occur that may damage the product Pay clo...

Page 4: ...ust meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transpo...

Page 5: ... as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas...

Page 6: ...nder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Or...

Page 7: ... appliance in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with any type of closed cover A buildup of non ignited gas inside a closed appliance is hazardous Never operate appliance with LP cylinder out of correct position specified in assembly instructions Always cl...

Page 8: ...ution of detergent and water or use a grill cleaner with scrub brush on insides of appliance lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can resul...

Page 9: ... been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be...

Page 10: ...ow To Tell If Meat Is Cooked Thoroughly Meat and poultry cooked on the appliance often browns very fast on the outside Use only thawed meat and a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness We recommend food to be at least 40 F before cooking in your appliance Whole poultry should reach 165 F Juices should run cle...

Page 11: ...itial amount of hot water added 4 quarts should last 4 6 hours After 4 6 hours check water level and add more hot water as necessary Use a meat thermometer for measuring the internal heat of any food The appearance of smoked foods resembles no other method of cooking particularly in light colored meats such as pork turkey chicken and Cornish hens The outside will be pinkish red while the inside wh...

Page 12: ...ever the method of assembly remains the same 12 Hardware List Item Description Qty 1 1 4 Flat washer 2 2 10 24 Keps nut 4 3 1 4 20 Keps nut 6 4 10 24 3 8 Screw 4 5 1 4 20 Reversible Lock Nut 1 6 1 4 20 3 4 Combo truss head screw 6 7 1 4 20 1 2 Hex head bolt 9 8 1 4 20 1 2 Combo truss head screw 3 PARTS DIAGRAM F L D G H A B I J Q K C S O P R T E M L L N M M U Key Qty Description O 1 KNOB CONTROL P...

Page 13: ...facing up Swing Door open then lift up and Remove the door from its hinges CAUTION THIS UNIT IS HEAVY DO NOT ASSEMBLE WITHOUT A HELPER TOP Install Burner Housing to Smoker Chamber using three 1 4 20x1 2 bolts Install all bolts hand tight then tighten with a 2 phillips screwdriver not provided NOTE The venturi tube MUST face up towards the door opening Qty 3 1 4 20x1 2 Combo Truss head screw Burner...

Page 14: ...l tabs and into the burner assembly housing Thread 1 10 24 Keps Nut onto each screw and tighten securely Shown B Qty 4 10 24 Keps Nut Qty 4 10 24x3 8 Screw B 10 24x3 8 Screws Control Panel Shown Installed Be sure the electrode wire exits the hole UNDER the venturi tube hole DO NOT route the wire through the same hole as the burner venturi tube Install Ignitor Wire by pushing the round connector on...

Page 15: ...nit is HEAVY Do not attempt this step without assistance Install legs by placing 2 1 4 20x1 2 Hex Head Bolt through the smoker body and through each leg as shown Thread the bolts into the 1 4 20 nut welded to the underside of each leg Tighten bolts by hand Using an adjustable wrench not provided tighten each bolt securely Install the leg with the rating label on the back side of the smoker body as...

Page 16: ... nuts Tighten securely Place the Water Pan onto the drawer rack as shown Slide the Drawer with Water Pan into the Smoker body Qty 1 1 4 20x1 2 Hex Head Bolt Qty 2 1 4 Flat Washer A B C Damper shown installed Insert 1 4 20X1 2 bolt and flat washer into bolt hole Insert damper handle through damper hole as shown Install Side Handles with 1 4 20X3 4 screws and 1 4 20 Keps nuts as shown Qty 4 1 4 20x3...

Page 17: ...mperature gauge through the hole in the door from the front reinstall the wingnut to the temperature gauge Insert the 3 Cooking Grates into the smoker body Carefully place the door back onto the Smoker Body hinges Cooking Grates 3 Wing Nut Temperature gauge ...

Page 18: ...ylinder Leak Test and Connecting Regulator to the LP Cylinder Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knob and LP cylinder valve Allow flames to die down After fire is o...

Page 19: ...r Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light fryer Turn off knob and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Refill LP cylinder Refer to Sudden drop in gas flow above Clean burner and inside of fryer body Trim fat from meat before grilling Adjust lower temperature accordingly Turn knob to OFF Turn gas off at LP cyl...

Page 20: ...er this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance w...

Page 21: ...21 NOTES ...

Page 22: ...22 NOTES ...

Page 23: ...ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARA...

Page 24: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

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